Robot filler
Shanghai Guangzhi’s robotic filler achieves ±0.1% accuracy for 1ml-1000L containers. 6-axis adaptive filling, CIP/SIP ready & FDA-compliant. 50% faster changeovers.
- Brand： glzon
- Model： GZM
Product Essence: Precision Unleashed Through Adaptive Robotics
Shanghai Guangzhi Automation’s Robotic Filling System redefines production agility – delivering ±0.1% volumetric accuracy across 1ml to 1000L containers with a single 6-axis robot. Integrating AI-driven viscosity adaptation, contactless filling technology, and GMP-compliant clean-in-place (CIP) systems, it achieves 50% faster changeovers while handling products from vaccines to viscous adhesives in food, pharma, and chemical operations.
Core Technological Superiority
1. Intelligent Motion Platform
| Technology | Performance |
|---|---|
| 6-Axis Collaborative Robot | ISO 9283 Path Accuracy: ±0.05mm |
| Adaptive End-Effectors | Tool-free change <90s (vials to IBCs) |
| Vision-Guided Filling | 3D container mapping (±0.1mm) |
| Non-Contact Filling | Electrostatic drop control (±1 droplet) |
2. Precision Fluid Handling
Smart Viscosity Control:
Real-time adjustment (1-500,000 cP)
Shear rate compensation (10-10,000 s?1)
Loss-Free Transfer:
Peristaltic/piston/solenoid hybrid system
Residual fluid ≤0.05ml per cycle
3. Sanitary Industrial Design
EHEDG EL Class I:
Ra ≤0.4μm 316L surfaces
Self-draining slopes (3°)
Zero Cross-Contamination:
Isolated CIP circuits per product line
Steam-in-place (SIP) validation
Technical Specifications
| Parameter | Pharma Model | Industrial Model |
|---|---|---|
| Filling Range | 1ml-20L (±0.1%) | 100ml-1000L (±0.15%) |
| Throughput | 3000 units/hour (10ml vials) | 60 IBCs/hour |
| Viscosity Range | 1-50,000 cP | 1-500,000 cP |
| Container Types | Vials/Bottles/Bags | Pails/Drum/IBCs |
| Changeover Time | <5 min (product/formula) | <10 min |
| Accuracy | ±0.1% (gravimetric) | ±0.15% (volumetric) |
| Power | 400V/50Hz, 6.8kW | 480V/60Hz, 11.2kW |
| Cleanability | SIP/CIP <15 min (ISO 13408) | Washdown IP69K |
| Footprint (L×W) | 3500×2800mm | 4200×3200mm |
Industry-Optimized Performance
Pharmaceuticals
Aseptic Filling: ISO Class 5 enclosure option
Vial/Pre-Syringe Handling: Delta robot sub-system
Data Integrity: 21 CFR Part 11 compliance
Food & Beverage
Variable Foam Control: Pulsed pressure filling
Allergen Management: Auto-purge sequencing
USDA/FDA Materials: EC1935/2004 compliant
Chemicals
ATEX Zone 1: Ex d IIC T4 pressurized cells
Solvent Recovery: 99.9% vapor capture
Smart Control Ecosystem
Centralized HMI with AI Copilot
Adaptive Recipe Engine:
500+ formula presets
Auto-viscosity learning
Real-Time Analytics:
OEE dashboard (uptime/yield/quality)
Predictive nozzle clog alerts
Blockchain Integration:
Batch genealogy from raw material to fill
Industry 4.0 Connectivity
OPC UA/MQTT to MES/SCADA
Digital twin synchronization
Remote firmware updates
Operational Impact
German Vaccine Producer Case:
Reduced changeover time from 45 to 4 minutes
Achieved ±0.08% fill accuracy for 2ml vials
ROI in 11 months via 30% yield increase
Global Compliance & Upgrades
Certifications:
FDA 21 CFR Part 210/211
EU GMP Annex 1
ISO 9001:2015
ATEX 2014/34/EU (Option)
Advanced Modules:
| Module | Function |
|---|---|
| In-Line Checkweigher | ±0.05g real-time feedback |
| Vision Inspection | Fill level/particulate detection |
| Nitrogen Sparging | Dissolved O? <0.1ppm |
| AR Maintenance | HoloLens-guided component replacement |
Support & Service
24/7 Global Robotics Network:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Servo fill modules
Vision cameras
CIP spray balls
Lifetime calibration support
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021