Pail Capper
Shanghai Guangzhi’s Pail Capper seals 5-30L buckets at 25/min. Servo torque control, anti-cross-threading & ATEX option. FDA/CE compliant for food/chemical sectors.
- Brand： glzon
- Model： GZM
Product Essence: Precision Closure for Industrial Pails
Shanghai Guangzhi Automation’s Pail Capper delivers ±1% torque accuracy for sealing 5-30L buckets containing chemicals, lubricants, and food products. Featuring servo-driven spindles, anti-cross-threading AI, and ATEX Zone 1 compliance, it achieves 25 pails/minute while eliminating leaks and ensuring UN/FDA packaging standards compliance.
Core Technology Innovations
1. Intelligent Torque Control
| System | Technical Advantage |
|---|---|
| Servo Spindles | Closed-loop torque (±0.5 N·m) |
| Thread Guard? AI | Prevents cross-threading (98% detection) |
| Cap Alignment Vision | Corrects ±8° misalignment in 0.3s |
2. Material-Specific Engineering
Corrosion Resistance:
316L stainless steel contact parts
PTFE-coated jaws for acidic contents
Static Control:
Ionizing bars (<10? Ω surface resistance)
Grounding verification pre-capping
3. Zero-Leak Guarantee
Dual Seal Integrity:
Primary: Precision thread engagement
Secondary: Gasket compression control (±0.1mm)
Drip-Free Retraction:
Teflon-coated guide sleeves
Residual liquid recovery system
Technical Specifications
| Parameter | Standard Model | ATEX Model |
|---|---|---|
| Pail Capacity | 5-30L | 5-20L |
| Lid Diameter | ?150-300mm | ?150-280mm |
| Throughput | 25 pails/min | 20 pails/min |
| Torque Range | 10-80 N·m (±1%) | 10-60 N·m (±1.5%) |
| Power | 380V/50Hz, 4.2kW | 24VDC intrinsic safety |
| Air Consumption | 90 L/min @ 0.6MPa | 70 L/min @ 0.5MPa |
| Leak Rate | <0.005 mL/min (ASTM D4991) | <0.005 mL/min |
| Footprint (L×W×H) | 2200×1500×2400mm | 2400×1500×2400mm |
Industry-Specific Solutions
Chemical & Lubricants
ATEX Zone 1 option (Ex d IIC T4)
Nitrogen purge during capping
Food & Pharma
FDA 21 CFR compliant materials
CIP-ready design (IP69K)
Paints & Adhesives
Anti-skinning system for open pails
Vapor recovery hood
Smart Control System
10" HMI with Recipe Manager
Real-time dashboards:
Torque profile analytics
Lid defect detection rate
OEE performance tracking
100+ preset recipes (e.g., UN-certified lids)
Safety & Compliance
SIL2 safety PLC with dual-hand operation
21 CFR Part 11 data integrity
Auto-emergency retract (0.2s response)
Operational Impact
US Paint Manufacturer Case:
Reduced lid leakage from 4% to 0.001%
Achieved 20% faster line speeds
ROI in 9 months via waste reduction
Global Compliance & Upgrades
Certifications:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 177.2600
CE EN 415-6
ISO 9001:2015
Upgrade Modules:
| Module | Function |
|---|---|
| Inline Leak Tester | Vacuum decay test (≤0.005 mL/min) |
| UV-C Sterilization | Pre-capping decontamination |
| Robotic Handling | Auto pail loading/unloading |
| AR Calibration | HoloLens-guided torque setup |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Torque sensors
Sealing heads
Vision systems
Lifetime calibration support