Shanghai Guangzhi’s PLC-controlled drum filler achieves ±0.1% accuracy for 200L industrial drums. ATEX/FDA compliant, with vapor recovery & auto batching. 15 drums/hour.
Shanghai Guangzhi Automation’s PLC-Integrated 200L Drum Filler redefines large-volume liquid handling – delivering ±0.1% filling accuracy for chemicals, lubricants, and food-grade oils. Combining Siemens/Rockwell PLC control, ATEX Zone 1 certification, and closed-loop vapor recovery, it achieves 15 drums/hour with zero spillage while synchronizing with ERP/MES systems for Industry 4.0 compliance.
1. Military-Grade Precision
Coriolis Mass Flow Meters: ±0.1% gravimetric accuracy (OIML R117 Class 0.5)
Auto Viscosity Compensation: Real-time adjustment for 1-100,000 cP fluids
Thermal Drift Control: ±0.01% accuracy across -20°C to 80°C
2. Hazardous Environment Safety
ATEX Zone 1 Certified:
Ex d IIC T4 pressurized panels
Intrinsically safe sensors (Ex ia)
Zero Emission System:
Dual-seal vapor recovery (99.97% capture)
Nitrogen inerting (O? <0.3%)
3. Industry 4.0 Integration
Siemens S7-1500 PLC:
OPC UA/Modbus TCP connectivity
Batch recipe management (500+ formulas)
IIoT Ecosystem:
Predictive maintenance alerts
Energy consumption analytics
Blockchain batch tracing
| Parameter | Chemical Model | Food Grade Model |
|---|---|---|
| Filling Range | 100-200L (±0.1%) | 100-200L (±0.15%) |
| Filling Speed | 120-180 L/min | 100-150 L/min |
| Viscosity Range | 1-100,000 cP | 1-50,000 cP |
| Drum Compatibility | Steel/PE/HDEP (580-610mm ?) | Stainless steel only |
| Power Supply | 380V/50Hz, 8.5kW | 380V/50Hz, 7.2kW |
| Vapor Recovery | ≥99.97% | ≥99.95% |
| Data Integrity | 21 CFR Part 11 | ISO 22000 |
| Footprint (L×W×H) | 3500×2200×2500mm | 3500×2200×2500mm |
Chemical & Petrochemical
Corrosion Defense:
PTFE-lined hoses (HCl/H?SO? resistance)
Hastelloy C276 flow sensors
Static Control: Conductive fill heads (<10? Ω)
Lubricants & Oils
Foam Suppression: Low-pressure filling nozzles
API Compliance: Custody transfer reporting
Food & Edible Oils
3-A Sanitary Design: EHEDG-certified surfaces
CIP/SIP System: <10 min cleaning cycle
15" Rugged HMI Touchscreen
Real-time dashboards:
Fill accuracy analytics
Vapor recovery efficiency
OEE performance
Multi-language interface (EN/ES/FR/DE)
Cybersecurity & Compliance
IEC 62443-3-3 network security
Audit trail with electronic signatures
SIL2 safety interlocks
ExxonMobil Supplier Case (Singapore)
Challenge: ±1.5% variance in 200L lubricant drums
Solution: PLC-integrated Coriolis fillers + auto-densimetry
Results:
? ±0.08% accuracy
? $280K/year savings in giveaway reduction
? ROI in 8 months
Certifications:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 177.2600
ISO 80079-36 (Explosive atmospheres)
Smart Upgrades:
| Module | Function |
|---|---|
| Robotic Drum Handling | Auto lid placement/sealing |
| Inline Viscosity Probe | Real-time adjustment (±2 cP) |
| AR Maintenance Guide | HoloLens-assisted repairs |
| Carbon Footprint Tracker | ISO 14064 compliance reporting |
24/7 Global Response:
Remote diagnostics via VPN-secured IIoT
Critical Spares Dispatch:
Coriolis meters
Vapor recovery membranes
ATEX-certified valves
Global delivery ≤72h from Shanghai/Rotterdam/Houston hubs
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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