Fully Automatic Paints Can Filling Line
Fully automatic paint filling line: 120 cans/hour, ±0.3% accuracy. ATEX Zone 1, Pantone® validation & VOC control. For automotive/industrial paints.
- Brand： glzon
- Model： GZM
AutoPaintLine APL-5000 Series
Precision. Speed. Explosion Safety.
Core Innovation: 5-Layer Hazard Defense + Pantone?-Integrated Dosing
Shanghai Guangzhi APL-5000 achieves 120 cans/hour with ±0.3% accuracy for water-based/solvent-based/metallic paints (50-500,000 cP) – featuring ATEX Zone 1 certification, inline viscosity correction, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition, and color drift in automotive, industrial, and architectural coating production.
Technology Architecture
1. Explosion-Proof Ecosystem
Risk | Technology | Certification |
|---|---|---|
Vapor Ignition | N? inerting (O?<0.5%) | ATEX II 2G Ex db IIC T4 |
Static Discharge | Ionized air knives (<10? Ω) | NFPA 77 compliant |
Dust Explosion | Continuous extraction (10,000m3/h) | EN 60079-17 Zone 21 |
Overfill | Radar level detection (±0.5mm) | SIL-2 compliant |
2. Paint-Specific Precision
Critical Modules:
Nozzle System:
Paint Type
Nozzle Design
Residual
Water-based
Anti-drip PTFE coating
≤0.1ml
Solvent-based
Vapor-recovery hood
≤0.05ml
Metallic Flake
Pulsed anti-settling flow
≤0.2ml
Color Management:
Spectrophotometer (ΔE<0.4)
Auto-formula adjustment
Technical Specifications
Model | APL-5100 (Standard) | APL-5200X (ATEX) | APL-5300M (Metallic) |
|---|---|---|---|
Capacity | 1-20L (±0.3%) | 1-15L (±0.4%) | 0.5-10L (±0.2%) |
Throughput | 120 cans/hour | 100 cans/hour | 90 cans/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 200-200,000 cP |
Dosing Technology | Coriolis mass flow | Same | Piston + Coriolis hybrid |
Material Contact | 316L SS + ECTFE | Hastelloy C276 | 316L EP + PEEK |
Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
N? Consumption | 40 L/min | 45 L/min | 35 L/min |
Color Change Time | <15 sec | <20 sec | <25 sec (flushing) |
VOC Emission | <10mg/m3 (Carbon ads.) | <5mg/m3 (RTO) | <8mg/m3 |
Footprint (L×W) | 12m×4.5m | 14m×5m | 13m×4.8m |
Line Configuration
Integrated 6-Station System:
Key Performance:
Process | Speed | Accuracy |
|---|---|---|
Can inspection | 150 cans/min | Defect detection ≥0.3mm |
Filling | 2L in 6s | ±0.3% mass accuracy |
Color validation | 0.8 sec/can | ΔE<0.4 (ISO 7724) |
Industry-Specific Solutions
Automotive OEM
Metamerism control (D65/D50 light sources)
RFID batch tracking (IATF 16949)
Low-VOC mode (<250g/L)
Industrial Coatings
High-build epoxy filling
Heated path for 5°C environments
MIL-PRF-23236 compliance
Architectural Paints
Tinting system integration
Sheen uniformity monitoring
EPA Method 24 VOC testing
Metallic Finishes
Anti-settling ultrasonic agitation
Flake orientation control (±3°)
Real-time particle size analysis
Smart Control Ecosystem
15" HMI with Paint Intelligence
AI-Driven Modules:
Viscosity-Temp Modeling:
Paint Type
Response Time
Water-based
0.5 sec/cP change
Solvent-based
0.3 sec/cP change
Predictive Maintenance:
Component
Failure Prediction
Pumps
Vibration >4mm/s → Alert
Seals
Swelling >5% → Auto shutdown
Operational Economics
Global Paint Plant Case:
Conventional Line:
? 80 cans/hour with ±1% accuracy
? $220k/year VOC fines
? 5% color rework
APL-5100 Implementation:
? 120 cans/hour (±0.3%)
? VOC abatement >99%
? Color deviation ↓ to 0.2%
ROI:
? $580k annual savings
? Payback: 11 months
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079 Series
FDA 21 CFR 175.300 (Indirect food contact)
Pantone? Manufacturing Partner
Advanced Modules:
Module | Function |
|---|---|
Inline Grind Gauge | Particle size monitoring (0.5-200μm) |
UV Cure Monitoring | Real-time gel time prediction |
AR Maintenance Guide | HoloLens-assisted troubleshooting |
Carbon Footprint Tracker | kg CO? per liter filled |
Service Commitment
24/7 Paint Line Guardians:
Remote diagnostics via fiber-optic Ex link
Critical Spares ≤48h:
Component
ATEX Version
Dosing valves
Ex-certified Kalrez?
VOC sensors
IECEx approved
Performance Warranty:
Parameter
Guarantee
Color accuracy
ΔE<0.5 for 5 years
Dosing precision
±0.3% for 3M cycles