De-stacker
Shanghai Guangzhi’s De-stacker unloads 120 cases/hour from pallets. Vision-guided layer separation, adaptive grippers & collision avoidance. CE/UL certified.
- Brand： glzon
- Model： GZM
Product Essence: Intelligent Layer Disassembly
Shanghai Guangzhi Automation’s De-stacker revolutionizes production line feeding – unloading 120 cases/hour from stacked pallets with ±0.5mm precision. Combining 3D vision-guided layer separation, adaptive vacuum grippers, and real-time collision avoidance, it achieves 99.8% pick success while handling diverse containers (cartons, crates, pails) from 5-50kg in food, beverage, and FMCG operations.
Core Technology Innovations
1. Vision-Guided Layer Handling
| System | Technical Advantage |
|---|---|
| 3D Time-of-Flight Camera | Detects layer height (±0.2mm) |
| AI Pattern Recognition | Identifies mixed SKU arrangements |
| Collision Mapping | 0.1s path replanning for damaged stacks |
2. Adaptive Material Handling
Multi-Gripper System:
Vacuum pads (50-500 mbar adjustable)
Mechanical fingers for unstable loads
Force Control:
5-100N clamping pressure control
Fragile item protection mode
3. Industrial 4.0 Integration
OPC UA Connectivity:
Real-time OEE tracking (uptime/pick rate)
ERP synchronization (SAP/Oracle)
Predictive Maintenance:
Vacuum pump health monitoring
Belt wear analytics
Technical Specifications
| Parameter | Standard Model | Heavy-Duty Model |
|---|---|---|
| Throughput | 120 cases/hour | 90 cases/hour |
| Case Weight | 5-30kg | 10-50kg |
| Case Dimensions | L: 200-600mm × W: 150-400mm | L: 300-800mm × W: 200-500mm |
| Pallet Height | Max 2.4m | Max 3.0m |
| Positioning Accuracy | ±0.5mm | ±0.7mm |
| Power | 480V/60Hz, 5.5kW | 480V/60Hz, 8.2kW |
| Air Consumption | 100L/min @ 0.6MPa | 150L/min @ 0.7MPa |
| Footprint (L×W) | 3500×2800mm | 4200×3200mm |
Industry-Specific Solutions
Food & Beverage
Washdown Design (IP69K):
Stainless steel 316L construction
Food-grade seals (FDA 21 CFR)
Anti-Microbial Grippers:
Silver-ion coated surfaces
Chemicals & Lubricants
ATEX Zone 2 Option:
Explosion-proof components
Static-dissipative materials (<10? Ω)
Spill Containment:
Integrated drip trays
E-commerce Fulfillment
Mixed-SKU Handling:
AI-powered irregular stack processing
Auto-height adjustment for polybags
Smart Control Ecosystem
15" HMI with Digital Twin
Real-time visualization:
Pallet layer mapping
Vacuum efficiency analytics
Energy consumption
Pre-programmed profiles:
50+ preset container types
Safety System (SIL2)
360° safety laser scanner (ISO 13856)
Speed reduction in human proximity
Emergency-stop redundancy
Operational Impact
US Beverage Plant Case:
Challenge: Manual unloading caused 3% product damage
Solution: Vision-guided de-stacker with force control
Results:
? 99.8% pick success rate
? Zero product damage
? ROI in 10 months
Global Compliance & Upgrades
Certifications:
CE EN ISO 10218-1
ANSI/RIA R15.06
UL 508A (North America)
ISO 13849 PLd
Advanced Modules:
| Module | Function |
|---|---|
| Conveyor Synchronization | Matches line speed (0.2-2 m/s) |
| Barcode Scanner | Real-time SKU verification |
| AR Remote Assist | HoloLens-guided maintenance |
| Carbon Footprint Tracker | ISO 14064-compliant reporting |
Support & Service
24/7 Global Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Vacuum generators
Vision cameras
Servo drives
Lifetime cycle optimization
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021