High-speed automated filling system for 200L barrels. Features dual-coriolis technology, ±0.05% gravimetric accuracy, ATEX Zone 0 compliance, and 300 barrels/hour throughput.
Fully Automatic High-Speed Barrel Filling System
300 Barrels/Hr ? ±0.05% Accuracy ? Triple-Seal Containment ? ATEX/FDA/EHEDG Tri-Compliance ? Industry 4.0 Integration
| Parameter | BM-3100 (Standard) | BM-3200X (ATEX) | BM-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Throughput | 300 Barrels/Hr | 280 Barrels/Hr | 260 Barrels/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 0.5-1,000,000 cP |
| Material Compatibility | Oils ? Solvents ? Chemicals ? Paints ? Food-Grade Liquids | Flammable Substances | Sterile Solutions |
| Filling Technology | Twin Coriolis Mass Flow Meters Flow Rate: 600L/min Density Accuracy: ±0.01% Sync Variance: <0.02% | ATEX Gear Pumps | Peristaltic Pumps (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Zirconium R60702 |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| Containment System | TripleShield?: 1. -0.8bar Vacuum Hood 2. N? Blanketing (O?<0.3%) 3. Carbon Adsorption (99.98%) | + Explosion Venting | VHP Sterilization |
| Barrel Handling | Robotic AGV System: ? LiDAR SLAM Navigation ? ±0.5mm Positioning ? 1,500kg Payload ? Auto-Lid Removal/Sealing | ATEX AGV | Cleanroom AGV |
| Static Control | Ionized Air Curtain ? 10? ions/cm3 Output ? <0.1kV Surface Charge ? SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding |
| Changeover Time | <90s (Tool-Free) | <120s | <60s |
| Power | 480V/60Hz, 25kW | 24VDC Ex ia | 480V/60Hz, 22kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 175.300 |
Performance Validation:
| Fluid Type | Viscosity | Flow Rate | Accuracy | Cycle Time |
|---|---|---|---|---|
| Light Oil | 50 cP | 600L/min | ±0.04% | 12s |
| Latex Paint | 100 cP | 580L/min | ±0.06% | 12.4s |
| EP Grease | 400,000 cP | 520L/min | ±0.08% | 13.8s |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Double Mechanical Seal | <10?? mbar·L/s Leak Rate |
| Secondary Barrier | Activated Carbon Bed (200kg) | 99.98% VOC Adsorption |
| Tertiary Monitor | PID-Controlled Adsorption | ISO 8573-1 Class 0 |
1. AGV Barrel Loading → 2. Auto-Lid Removal → 3. N? Purging (O?<0.3%) → 4. Dual-Head Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (100-300 N·m) → 7. Helium Leak Test → 8. Laser Coding → 9. Palletizing
Cycle Time: 12 seconds/barrel
Precision at High Speed
? Gravimetric Excellence: | **Component** | **Performance**| |----------------------|------------------------| | Coriolis Meters| ±0.01% Density Accuracy | | Temp Compensation | ±0.1°C Peltier System | | Adaptive PID| ±0.05% Fill Consistency | ? Zero-Emission Operation: 1. 99.98% Carbon Adsorption 2. Double Seal API 682 Plan 53B 3. Helium-Verified Integrity ? Industrial 4.0 Ready: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Digital Twin Synchronization
? ATEX 2014/34/EU Zone 0 ? FDA 21 CFR 175.300 ? API 675 3rd Edition
ExxonMobil Lubricants Plant:
"After implementing BM-3200X:
Output: 180 → 300 Barrels/Hr (+67%)
Material Savings: 3.2% → 0.07%
VOC Emissions: ↓99.3%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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