Auto Positioning Pallet Filling Machine (with Safety Fenceis able to realize the automation of forklift pallet upload, auto cap loosening, auto bunghole positioning, auto quantitative filling and fork
Uncompromised Automation with Maximum Safety
Shanghai Guangzhi Automation’s Auto Positioning Pallet Filling Machine integrates AI-driven precision with full-perimeter safety fencing, creating a zero-risk environment for high-speed palletizing. Designed for demanding industries, this system autonomously scans, positions, and stacks loads at ±0.8mm accuracy while ensuring operator safety with ISO-certified guardrails. Achieve 40 pallets/hour with 100% stack consistency and zero human intervention in hazardous zones.
AI Vision Positioning System
3D LiDAR + 16MP cameras for real-time product dimension/orientation analysis.
Self-correcting algorithms for mixed-size loads (boxes, drums, totes).
Robotic Servo Precision
6-axis industrial robot arm (0.05mm repeat accuracy; 1,800 kg payload).
Adaptive stacking patterns via cloud-based software updates.
Modular Safety Ecosystem
360° Steel-Mesh Fence with interlocked access gates (ISO 13849-1 PLd).
Laser scanners halt operation upon breach detection.
Smart Conveyor Integration
Motorized rollers with auto-pallet centering (RFID tracking).
Height adjustment: 500–1,600 mm (servo-controlled).
HMI Control Hub
15" IoT touchscreen with predictive maintenance alerts.
Remote diagnostics via Guangzhi SmartFactory OS.
| Parameter | Specification |
|---|---|
| Automation Level | Fully Automatic (Grade A) |
| Positioning Accuracy | ±0.8 mm |
| Max. Payload | 1,800 kg |
| Throughput | 25–40 pallets/hour |
| Safety Fence | 2.5mm steel mesh (H2,500 × W3,000 mm) |
| Access Gates | 2 × Interlocked (EN ISO 14119 certified) |
| Pallet Size (L×W) | 1,600 × 1,400 mm (customizable) |
| Power Supply | 380V/50Hz, 5.2 kW + 0.7 MPa air |
| Cycle Time | 55–85 sec/pallet |
| Dimensions (Machine) | 6,500 × 3,200 × 2,800 mm |
| Safety Compliance | CE, ISO 13849-1, ANSI/RIA R15.06 |
| Configuration | Standard | Heavy-Duty | ATEX/Explosion-Proof |
|---|---|---|---|
| Material | Powder-coated steel | Reinforced stainless | Anti-static polycarbonate |
| Height | 2,500 mm | 3,000 mm | 2,500 mm |
| Gate Safety | Dual magnetic locks | Hydraulic locks | Pneumatic seals |
| Compatibility | General industry | Automotive/Steel | Chemicals/Pharma |
High-Risk Environments: Flammable material handling (ATEX option).
Food/Beverage: Hygienic palletizing with washdown-safe fencing (IP66).
E-commerce: Parcel sorting with collision-free robotics.
Automotive: Tier-1 supplier part stacking (ISO/TS 16949 compliant).
100% Accident Prevention: Safety fence reduces OSHA-recordable incidents to zero.
24/7 Uptime: Robotic arm rated for 100,000+ hours MTBF.
Rapid ROI: Replaces 4–6 manual laborers; payback in 8–14 months.
Future-Proof: IoT-ready for integration with MES/WMS systems.
