MegaFill MF-10000 SeriesIndustrial 200L-1000L Varnish & Adhesive Filling System with Gravimetric PrecisionHeavy-Duty High-Viscosity Handling • 18 Drums/Hr • ±0.1% Accuracy • ATEX/FDA Dual Complian
Industrial 200L-1000L Varnish & Adhesive Filling System with Gravimetric Precision
Heavy-Duty High-Viscosity Handling ? 18 Drums/Hr ? ±0.1% Accuracy ? ATEX/FDA Dual Compliance ? Zero-Drip Technology
| Parameter | MF-1010 (Standard) | MF-1020X (ATEX) | MF-1030P (Pharma-Grade) |
|---|---|---|---|
| Capacity Range | 200-1000L (±0.1%) | 200-1000L (±0.15%) | 200-1000L (±0.08%) |
| Throughput | 18 Drums/Hr | 16 Drums/Hr | 15 Drums/Hr |
| Viscosity Range | 500-2,000,000 cP | 1,000-1,500,000 cP | 100-3,000,000 cP |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Filling Technology | Coriolis Mass Flow Meter + Gear Pump | ATEX Diaphragm Pump | Sanitary Peristaltic Pump |
| Weighing System | Multi-Point Load Cells<br>? 0.05% Resolution<br>? Air Buoyancy Compensation<br>? ASTM E74 Certified | Same + SIL-2 Certification | FDA 21 CFR Part 11 |
| Heating System | Jacketed Flow Path<br>Temp Range: 40-120°C<br>±0.5°C Stability | Same | CIP/SIP Integration |
| Drip Control | TripleShield?:<br>1. Vacuum Suction (-0.8bar)<br>2. Laser-Cut Capillary Break<br>3. PTFE Nano-Coating | Spring-Loaded Nozzle | Ultrasonic Scraper |
| Container Compatibility | Steel Drums ? IBC Totes ? Composite Containers<br>Lid Types: DIN ? Camlock ? Tri-Clamp | UN-Certified Totes | Aseptic RTP Connections |
| Material Contact | Zirconium Alloy (R60702) | Hastelloy C276 | 316L EP (Ra<0.2μm) |
| Changeover Time | <120s (Tool-Free) | <150s | <100s |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Viscosity | Accuracy | Residual |
|---|---|---|---|
| Epoxy Resin | 850,000 cP | ±0.07% | <0.1L |
| Polyurethane | 1,200,000 cP | ±0.12% | <0.15L |
| Silicone Sealant | 450,000 cP | ±0.05% | <0.08L |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Inflatable Kalrez? Gasket | <0.01mg/m3 VOC Leak |
| Secondary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Tertiary Defense | Activated Carbon VRU | 99.97% VOC Capture |
Industrial Coatings
| Challenge | Innovation | Certification |
|---|---|---|
| Skin Formation | N? Blanketing (O?<0.1%) | ASTM D1544 |
| Color Separation | Helical Agitator (5 RPM) | ΔE<0.5 (ASTM D2244) |
| Settling | Pulsed Ultrasonic Vibration | 99.9% Homogeneity |
Hazardous Adhesives
Explosion Safety:
Corrosion Resistance:
| Chemical | Material Solution | Corrosion Rate |
|---|---|---|
| Methylene Chloride | Zirconium Alloy Path | 0.002 mm/yr |
| Acetic Acid | Hastelloy C276 | 0.05 mm/yr |
Pharmaceutical Adhesives
| cGMP Feature | Technical Specification |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | Blockchain Batch Tracking |
| Material Safety | USP Class VI Certification |
1. Container Positioning → 2. Auto-Nozzle Connection (±0.5mm) → 3. Nitrogen Purging (O?<0.3%) → 4. Heated Filling (±0.1%) → 5. Vacuum Nozzle Retract → 6. Torque-Sealing (50-200 N·m) → 7. Weight Verification → 8. Palletizing
Cycle Time: 3.3 minutes/1000L
Heavy-Duty Precision
? Gravimetric Superiority: | **Component** | **Performance**| |------------------------|------------------------| | Load Cells| ±0.05% FS Accuracy | | Air Buoyancy Comp. | ±0.1% Environmental Error | | Coriolis Meter | ±0.1% Density Accuracy | ? Zero-Emission Architecture: 1. Triple-Seal Connection System 2. 99.97% VOC Recovery Unit 3. Helium Leak Detection (10?? mbar·L/s) ? Extreme Viscosity Handling: - 2,000,000 cP Capability - 120°C Heated Path - Self-Cleaning Tungsten Carbide Auger
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? ASME BPE-2022
3M Industrial Adhesives Division:
"After implementing MF-1020X for 1000L epoxy totes:
Output: 8 → 18 Drums/Hr (+125%)
Material Savings: 3.2% → 0.15%
VOC Emissions: ↓98% (Carbon Adsorption)
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
