TitanRocker TR-10000 Series1000L Industrial IBC & Drum Filling System with Robotic Rocker ArmHeavy-Duty Precision for Bulk Liquids • 18 Units/Hr • ±0.1% Accuracy • ATEX Zone 1 Certified • Zero-Spi
1000L Industrial IBC & Drum Filling System with Robotic Rocker Arm
Heavy-Duty Precision for Bulk Liquids ? 18 Units/Hr ? ±0.1% Accuracy ? ATEX Zone 1 Certified ? Zero-Spill Technology
Performance Validation:
| Parameter | TR-10000 Performance | Industry Standard |
|---|---|---|
| Positioning Accuracy | ±0.3mm | ±5mm |
| Connection Time | 8s | 30-45s |
| Seal Pressure | 150kPa Burst Rating | 80kPa |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Inflatable Kalrez? Gasket | <0.01mg/m3 VOC Leak |
| Secondary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Tertiary Defense | Helium Sniffer Detection (10?? mbar·L/s) | Zero Fugitive Emissions |
| Parameter | TR-1010 (Standard) | TR-1020X (ATEX) | TR-1030P (Pharma) |
|---|---|---|---|
| Capacity | 1000L (±0.1%) | 1000L (±0.15%) | 1000L (±0.08%) |
| Throughput | 18 Units/Hr | 16 Units/Hr | 15 Units/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Flow Rate | 300L/min | 280L/min | 250L/min |
| Container Compatibility | IBC Totes ? Drums ? ISO Tanks<br>Material: SS/Plastic/Composite | Same + UN Containers | USP Grade Containers |
| Filling Technology | Coriolis Mass Flow Meter + Gear Pump | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Rocker Arm | 6-Axis Servo Robot:<br>? 500kg Payload<br>? 0.05° Repeatability<br>? IP67 Protection | ATEX Brushless Motors | Cleanroom ISO Class 5 |
| Material Contact | Zirconium Alloy (R60702) | Hastelloy C276 | 316L EP (Ra<0.2μm) |
| Connection System | Auto-Sealing Camlock:<br>? DIN 11851<br>? Tri-Clamp<br>? API Valve | Same + Explosion-Proof | Aseptic RTP |
| Leak Detection | Helium Mass Spectrometry | Oxygen Analyzer | TOC Monitoring |
| Changeover Time | <120s (Tool-Free) | <150s | <100s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 20kW |
| Certifications | CE, PED 2014/68/EU | ATEX Zone 1 | FDA 21 CFR 210/211 |
Chemical & Petrochemical
| Feature | ATEX Solution | Performance |
|---|---|---|
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
| Corrosion Resistance | Zirconium Alloy Path | HCl/HF Resistant (0.001mm/yr) |
| Explosion Safety | Nitrogen Inerting (O?<0.5%) | ATEX Category 1G |
Food & Pharma
Aseptic Design:
Oxygen Barrier:
| Technology | Effect |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Vacuum Filling | -0.8bar Residual Pressure |
Hazardous Materials
| Safety System | Certification | Specification |
|---|---|---|
| Spill Containment | EPA 40 CFR 264.175 | 110% Secondary Containment |
| Emergency Shower | ANSI Z358.1 | 76L/min Flow Rate |
| Vapor Recovery | OSHA 1910.106 | 99.95% VOC Capture |
**15" HMI with TitanOS?**
AI-Driven Features:
Hazard Prevention:
| Parameter | Action |
|---|---|
| O?>0.5% | N? Purge Activation |
| Pressure Drop >10% | Immediate Shutdown |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Bearing Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction Torque >12N·m |
Heavy-Duty Precision
? Robotic Perfection: | **Specification** | **Performance**| |-------------------------|------------------------| | Payload Capacity | 50-1500kg| | Repeatability| ±0.05° | | Speed | 1.5m/s Acceleration | ? Zero-Emission Architecture: 1. Triple-Seal Connection 2. Helium Leak Detection (10?? mbar·L/s) 3. Vapor Recovery Unit (99.97% Efficiency) ? Extreme Durability: - Tungsten Carbide Contact Points (2,200 Hv) - IP69K High-Pressure Washdown - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 210/211 ? ASME BPE-2022 ? PED 2014/68/EU Category IV
ExxonMobil Baytown Refinery:
"After implementing TR-1020X:
Output: 10 → 18 Units/Hr (+80%)
VOC Emissions: ↓98% (Carbon Adsorption)
Seal Failure Rate: 3.2% → 0.02%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
