DrumFill Pro DF-2000 Series20L Automatic Clamping & Filling System for Industrial LiquidsRobotic Precision • 40 Drums/Hr • ±0.15% Accuracy • Zero-Spill • ATEX/FDA/EHEDG Tri-ComplianceCore Technolo
20L Automatic Clamping & Filling System for Industrial Liquids
Robotic Precision ? 40 Drums/Hr ? ±0.15% Accuracy ? Zero-Spill ? ATEX/FDA/EHEDG Tri-Compliance
Performance Metrics:
| Parameter | DF-2000 Performance | Industry Standard |
|---|---|---|
| Positioning Accuracy | ±0.5mm (LiDAR) | ±5mm |
| Seal Force | 50-150N Adjustable | Fixed Pressure |
| Spill Volume | <0.5ml | 15-30ml |
| Changeover Time | <8s (Tool-Free) | 45-60s |
| Component | Technology | Precision |
|---|---|---|
| Coriolis Meter | Real-Time Density Compensation | ±0.05% Reading |
| Load Cells | Air Buoyancy Compensation | ±0.03% FS Accuracy |
| PID Control | Adaptive Flow Algorithm | ±0.15% Bag-to-Bag Consistency |
| Parameter | DF-2100 (Standard) | DF-2200X (ATEX) | DF-2300F (Food-Grade) |
|---|---|---|---|
| Capacity | 20L (±0.15%) | 20L (±0.2%) | 20L (±0.1%) |
| Throughput | 40 Drums/Hour | 36 Drums/Hour | 35 Drums/Hour |
| Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.1% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 10-1,000,000 cP |
| Clamping System | 6-Axis Servo Robot<br>? 100kg Payload<br>? IP67 Protection<br>? 0.1° Repeatability | ATEX Brushless Motors | 316L EP Coating |
| Filling Technology | Servo Piston + Mass Flow Meter | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Sealing Method | Triple-Seal:<br>1. Inflatable Silicone<br>2. Vacuum Suction<br>3. Air Curtain | + Nitrogen Inerting | VHP Sterilizable |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Nozzle Options | Tungsten Carbide ? PTFE ? Glass-Lined | Same | Sapphire-Embedded |
| Changeover Time | <90s (Tool-Free) | <100s | <80s |
| Power | 380V/50Hz, 6.5kW | 24VDC Ex ia | 380V/50Hz, 5.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 177.2600 |
1. Auto-Drum Conveyor → 2. Robotic Clamping (±0.5mm) → 3. Sterile Seal Activation → 4. Precision Filling (±0.15%) → 5. Vacuum Nozzle Retraction → 6. Torque-Control Lid Sealing → 7. Weight Verification → 8. Palletizing
Cycle Time: 90 seconds/drum
Chemicals & Solvents
| Feature | ATEX Solution | Performance |
|---|---|---|
| Vapor Containment | Nitrogen Blanketing (O?<0.5%) | <1ppm VOC Emission |
| Static Control | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
| Corrosion Defense | Zirconium Alloy Contact Points | 50,000-Hour Lifespan |
Food & Pharma
Aseptic Design:
Oxygen Barrier:
| Technology | Effect |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Vacuum Filling | -0.8bar Residual Pressure |
Paints & Coatings
| Challenge | Innovation |
|---|---|
| Splatter | Coanda Adhesion Nozzle |
| Clogging | Self-Cleaning Tungsten Scraper |
| Color Contamination | Quick-Change Cartridges |
**10" HMI with FillOS?**
AI-Driven Features:
Quality Guardian:
| Parameter | Action |
|---|---|
| pH Shift >0.3 | Flow Pause + Alert |
| Density Variance >1% | Formula Recalibration |
Zero-Downtime:
| Component | Alert Threshold |
|---|---|
| Clamp Wear | Force >110% Baseline |
| Seal Degradation | Friction >8N |
Precision Engineering
? Robotic Perfection: | **Specification** | **Performance**| |-------------------------|------------------------| | Clamping Accuracy| ±0.5mm | | Seal Inflation Time| 0.3s | | Payload Capacity | 20-200kg | ? Zero-Spill Architecture: 1. Triple-Seal Technology 2. Vacuum-Assisted Nozzle Retraction 3. Anti-Adhesion Nanocoating ? Industrial Durability: - Tungsten Carbide Components (2,200 Hv) - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 175.300 ? EHEDG EL Class I ? ISO 9001:2015
BASF Ludwigshafen Facility:
"After implementing DF-2200X:
Output: 22 → 40 Drums/Hour (+82%)
Spill Reduction: 98% (15L/day → 0.3L/day)
Accuracy: ±0.8% → ±0.12%
ROI Period: 5.8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
