SoapFill Pro SF-3000 Series25L Industrial Liquid Soap Filling System for Cans & PailsPrecision Viscous Liquid Packaging with Zero Foam • CIP/SIP Ready • FDA/ATEX Dual ComplianceCore Technology Inn
25L Industrial Liquid Soap Filling System for Cans & Pails
Precision Viscous Liquid Packaging with Zero Foam ? CIP/SIP Ready ? FDA/ATEX Dual Compliance
Performance Validation:
| Soap Type | Viscosity | Foam Height | Industry Standard |
|---|---|---|---|
| Detergent Gel | 80,000 cP | 0mm | 15-25mm |
| Antibacterial Soap | 120,000 cP | 0mm | 10-20mm |
| Industrial Degreaser | 50,000 cP | 0mm | 8-15mm |
| Technology | Function | Precision |
|---|---|---|
| Heated Path | 40-80°C Temperature Control | ±0.5°C |
| Shear Control | Laminar Flow Nozzle Design | 0% Molecular Shear |
| Real-Time Density Compensation | Coriolis Mass Flow Meter | ±0.1% Reading |
| Parameter | SF-3100 (Standard) | SF-3200X (ATEX) | SF-3300F (Food-Grade) |
|---|---|---|---|
| Capacity | 25L (±0.2%) | 25L (±0.25%) | 25L (±0.15%) |
| Throughput | 40 Cans/Minute | 36 Cans/Minute | 35 Cans/Minute |
| Viscosity Range | 50-200,000 cP | 100-150,000 cP | 10-500,000 cP |
| Accuracy | ±0.2% Gravimetric | ±0.25% | ±0.15% |
| Container Compatibility | Steel Pails ? Plastic Cans ? Composite Drums | Same + Safety Cans | Same + USDA Containers |
| Filling Technology | Vacuum-Assisted Mass Flow | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Foam Control | Vacuum Submersion + Coanda Nozzle | Same + Nitrogen Blanketing | Ultrasonic Defoaming |
| Cleaning System | CIP 20-min Cycle | Solvent Purge | SIP/CIP 15-min Cycle |
| Changeover Time | <90s (Tool-Free) | <100s | <85s |
| Power | 480V/60Hz, 7.5kW | 24VDC Ex ia | 480V/60Hz, 6.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 177.2600 |
Industrial Cleaning Chemicals
| Feature | Technology | Certification |
|---|---|---|
| Static Control | Ionized Air Curtain (10? ions/cm3) | NFPA 77 |
| VOC Containment | Activated Carbon Adsorption | EPA Method 25 |
| Corrosion Resistance | Zirconium Alloy Flow Path | NACE MR0175 |
Food Processing & Sanitation
Hygienic Design:
Preservation Tech:
| System | Function |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| UV-C Tunnel | Microbial Reduction 99.99% |
Pharmaceutical Grade
| Component | GMP Compliance |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Safety | USP Class VI Certification |
**10" HMI with SoapOS?**
AI-Driven Features:
Quality Sentinel:
| Parameter | Action |
|---|---|
| pH Shift >0.3 | Flow Rate Adjustment |
| Density Variance >1% | Formula Recalibration |
Zero-Downtime System:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >8N |
1. Can Infeed → 2. UV Sterilization → 3. Vacuum Chamber Seal (-0.8bar) → 4. Submerged Filling (±0.2%) → 5. Nitrogen Purging → 6. Torque-Sealing (30-100 N·m) → 7. 100% Leak Test → 8. Palletizing
Cycle Time: 1.5 seconds/can
Precision Engineering:
? Viscous Liquid Mastery: | **Technology**| **Performance**| |-------------------------|------------------------| | Heated Path| 80°C ±0.5°C| | Laminar Flow Nozzle| 0% Shear Degradation| | Vacuum Filling | 0% Air Entrapment | ? Foam Elimination: 1. -0.8bar Vacuum Pre-Conditioning 2. Coanda Effect Nozzle Design 3. Ultrasonic Defoaming Trigger ? Industrial Durability: - Tungsten Carbide Seats - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 1 (SF-3200X) ? FDA 21 CFR 177.2600 ? EHEDG EL Class I ? ISO 9001:2015
Ecolab Manufacturing Facility Report:
"After 6 months using SF-3300F:
Output: 22 → 40 cans/minute (+82%)
Foam-Related Downtime: 8hrs/week → 0
Product Loss: 1.8% → 0.05%
ROI: 4.8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
