PlastiFill PF-9000 SeriesIntegrated Plastic Resins Filling & Valve Bag Packaging System45 Bags/Min • ±0.3% Accuracy • Static-Free • ATEX/FDA Dual ComplianceTechnical SpecificationsParameterPF-9100
Integrated Plastic Resins Filling & Valve Bag Packaging System
45 Bags/Min ? ±0.3% Accuracy ? Static-Free ? ATEX/FDA Dual Compliance
| Parameter | PF-9100 (Standard) | PF-9200X (ATEX) | PF-9300F (Food-Grade) |
|---|---|---|---|
| Bag Capacity | 25-50kg (±0.3%) | 25-50kg (±0.35%) | 25-50kg (±0.25%) |
| Throughput | 45 Bags/Min | 40 Bags/Min | 40 Bags/Min |
| Resin Types | PP/PE/PVC/PS/ABS Pellets ? Powder ? Regrind | Same + Conductive Resins | FDA-Compliant Resins |
| Accuracy | ±0.3% Gravimetric | ±0.35% | ±0.25% |
| Filling Technology | Twin Screw Auger + Mass Flow Meter | ATEX Gear Pump | Servo Piston + Load Cells |
| Static Control | Ionized Air Curtain (10? ions/cm3) | Same + Grounded Path | Ultra-Low Static Auger |
| Dust Containment | -25Pa Hood + HEPA Filtration | Explosion-Proof Filter | CIP-Ready Enclosure |
| Material Contact | 304 SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Valve Bag Handling | Auto-Centering Chuck ? Seal Integrity Check ? Auto-Reject | Same | Vision-Guided Placement |
| Changeover Time | <30s (Tool-Free) | <35s | <25s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
| Certifications | CE ? ISO 9001 | ATEX Zone 22 | FDA 21 CFR 177.1520 |
Performance Metrics:
| Resin Type | Static Voltage (Industry) | PF-9000 |
|---|---|---|
| PE Powder | >30kV | 0.8kV |
| PP Pellets | 15-25kV | 1.2kV |
| PS Regrind | 20-35kV | 0.5kV |
| Technology | Function | Accuracy |
|---|---|---|
| Mass Flow Meter | Real-Time Density Compensation | ±0.1% of Reading |
| Redundant Load Cells | Cross-Verification | ±0.05% Consistency |
| Auto-Bridging Prevention | Pulsed Vibration | 0% Flow Interruption |
Engineering Plastics
| Feature | Technology |
|---|---|
| Pellet Integrity | Low-Shear Auger (≤50 RPM) |
| Dust Generation | Cyclonic Separation + HEPA Filtration |
| Moisture Control | Dehumidified Air Flushing |
Food-Grade Polymers
FDA Compliance:
Contamination Defense:
| System | Specification |
|---|---|
| Metal Detection | >0.3mm Ferrous Particles |
| Air Filtration | ISO Class 7 Environment |
Conductive/Flame-Retardant Resins
| Component | ATEX Solution |
|---|---|
| Explosion Venting | 8m2 Rupture Panels |
| Spark Detection | IR Sensors + CO? Suppression |
| Static Dissipation | Surface Resistivity <10? Ω |
**10" HMI with ResinOS?**
AI-Driven Features:
Quality Sentinel:
| Parameter | Action |
|---|---|
| Melt Flow Variance >5% | Auto Auger Speed Adjustment |
| Pellet Fracture >2% | Vibration Reduction |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Screw Wear | Torque >120% Baseline |
| Filter Saturation | ΔP >0.5 bar |
1. Valve Bag Auto-Loading → 2. Ionized Air Pre-Treatment → 3. Precision Filling (±0.3%) → 4. Dust-Free Spout Sealing → 5. 100% Weight/Metal Check → 6. Palletizing
Cycle Time: 1.3 seconds/bag
? ATEX 2014/34/EU Zone 22 (PF-9200X) ? FDA 21 CFR 177.1520 (PF-9300F) ? ISO 9001:2015 ? OIML R51 Gravimetric Standard
SABIC Saudi Arabia:
“After 6 months using PF-9100 for PP pellets:
Output: 1,800 → 2,700 bags/hour (+50%)
Material Loss: 1.8% → 0.25% ($420k/year saved)
Static-Related Stops: 12/day → 0
ROI: 5 months”
Resin Packaging Precision:
? Zero-Static Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Ionized Air Curtain| 10? ions/cm3 Output| | Conductive Path| Surface Resistivity <10? Ω | | Humidity Control| 45% RH ±2%| ? Valve Bag Excellence: 1. Auto-Centering Chuck (±0.5mm) 2. Seal Integrity Sensor (99.99% Detection) 3. Reject Rate <0.05% ? Industry-Leading Efficiency: - 45 Bags/Minute Sustained - <30s Resin Changeover - 0.5% Residual Resin in Line
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
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Whatsapp: 008618016442021
E-mail: [email protected]
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