IronFill Pro IF-8000 Series5-25L Iron Drum Filling System for Latex Paint & Viscous LiquidsAnti-Foam • Zero-Residue • Heavy-Duty PerformanceTechnical SpecificationsParameterIF-8100 (Standard)IF-82
5-25L Iron Drum Filling System for Latex Paint & Viscous Liquids
Anti-Foam ? Zero-Residue ? Heavy-Duty Performance
| Parameter | IF-8100 (Standard) | IF-8200H (High-Visc) | IF-8300X (ATEX) |
|---|---|---|---|
| Capacity | 5-25L (±0.15%) | 5-25L (±0.18%) | 5-25L (±0.2%) |
| Throughput | 45 drums/hour | 40 drums/hour | 42 drums/hour |
| Accuracy | ±0.15% gravimetric | ±0.18% | ±0.2% |
| Viscosity Range | 100-500,000 cP | 5,000-2,000,000 cP | 100-300,000 cP |
| Filling Technology | Servo Piston + Mass Flow | Heated Screw Auger | ATEX Gear Pump |
| Foam Control | Vacuum Degassing (-0.8 bar) | Pulsed Flow + Ultrasonic | N? Blanketing |
| Residual Control | Air-Knife + Reverse Suction | Teflon Scraper System | Capillary Break Valve |
| Material Contact | Hardox 500 + PTFE Lined | Ceramic-Coated Screw | Hastelloy C276 |
| Drum Adaptability | 200-400mm Diameter Range | Same + Auto-Centering | Magnetic Clamp |
| Sealing System | Spring-Loaded Flange (IP66) | Same + O-Ring Seal | Explosion-Proof Seal |
| Power | 380V/50Hz, 4.2kW | 380V/50Hz, 5.5kW | 24VDC Ex ia |
| Clean Time | <8 min (CIP) | <10 min | <9 min |
| Certifications | CE, ISO 9001 | EHEDG Type EL-A | ATEX Zone 2 |
Performance Metrics:
| Material | Foam Reduction | Industry Standard |
|---|---|---|
| Latex Paint | 98.7% | 30-50% |
| PU Resin | 97.2% | 25-45% |
| Silicone Sealant | 99.1% | 35-60% |
| Feature | Technology | Performance |
|---|---|---|
| Self-Centering | Pneumatic Alignment Arms | ±0.5mm Position Accuracy |
| Corrosion Guard | Electrophoretic Coating | 1,000h Salt Spray (ISO 9227) |
| Zero Leakage | Double Lip Seal + Vapor Barrier | <0.01ml/min Leak Rate |
Architectural Coatings
| Challenge | Solution |
|---|---|
| Pigment Settling | Auto-Agitation During Fill |
| Skin Formation | N? Blanketing (O?<0.3%) |
| Color Consistency | In-line Viscosity Control (±3%) |
Industrial Adhesives
Stringing Prevention:
| Technology | Residual |
|---|---|
| Air-Knife Cutoff | <0.05ml |
| Reverse Suction | Zero Drips |
High-Build Filling:
| Parameter | Performance |
|---|---|
| Sag Control | Thixotropy-Adaptive Flow |
| Void Elimination | Vacuum-Assisted Filling |
Marine & Protective Coatings
| Component | Specification |
|---|---|
| Salt Spray Resistance | 316L SS Critical Parts |
| Abrasion Protection | Tungsten Carbide Nozzle |
| Anti-Corrosion | IPX9K Washdown Rating |
10" HMI with PaintOS?
AI-Driven Features:
SettleAlert?:
| Condition | Action |
|---|---|
| Density Shift >2% | Ultrasonic Homogenization |
| Temp Drop >3°C | Path Preheating |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >8N |
| Screw Torque | >120% Baseline |
? ATEX 2014/34/EU (IF-8300X) ? CE EN 60204-1 ? ISO 9001:2015 ? EHEDG EL Class I (IF-8200H)
1. Iron Drum Loading → 2. Auto-Centering Clamp → 3. N? Purging (O?<0.3%) → 4. Vacuum Degassing → 5. Precision Filling (±0.15%) → 6. Teflon Scraper Retraction → 7. Lid Placement → 8. Torque Verification
Cycle Time: 80 seconds/drum
PPG Paints Case Study:
*"After 6 months using IF-8100 for latex paint:
Output: 25 → 45 drums/hour (+80%)
Paint Waste: 4.2% → 0.15%
Foam-Related Rejects: 12% → 0.3%
ROI: 5 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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