Product Introduction: Industrial-Grade Drum & Tote Filling Systems for Bulk LiquidsPrecision. Safety. Global Compliance.Shanghai Guangzhi Automation presents theGC-FillPro Series– engineered for h
Product Introduction: Industrial-Grade Drum & Tote Filling Systems for Bulk Liquids
Precision. Safety. Global Compliance.
Shanghai Guangzhi Automation presents the GC-FillPro Series – engineered for high-accuracy filling of bulk liquids (oils, chemicals, food-grade solutions) into 200L drums, IBC totes, and intermediate containers. Combining German-engineered metering technology with competitive Chinese manufacturing, these systems deliver ±0.1% accuracy, EX-proof safety, and plug-and-play global operation.
| Feature | Technical Specification | Competitive Advantage |
|---|---|---|
| Filling Principle | Gravimetric (Load Cell) / Volumetric (PD Pump) | Auto-viscosity compensation (1-1,000,000 cP) |
| Accuracy | ±0.1% (gravimetric), ±0.5% (volumetric) | 5x better than industry average |
| Container Support | 5-60L kegs ? 200L drums ? 500-1250L IBCs | Tool-less changeover in <90 seconds |
| Flow Rate | 20-300 L/min (adjustable) | Zero shear pumping for sensitive fluids |
| Safety Certification | ATEX/IECEx Zone 1 ? CE ? PED ? SIL-2 | Global market access guarantee |
| Data Integration | OPC-UA ? MODBUS ? Ethernet/IP | Seamless MES/ERP connectivity |
*Table 1: Industry-Optimized Configurations*
| Industry | Model | Liquid Type | Key Features | Throughput |
|---|---|---|---|---|
| Lubricants & Greases | GC-Pro-Lube | ISO VG 32-680 ? NLGI #0-3 | Heated jackets ? Grease drum adapter | 55 drums/hour |
| Chemicals/Solvents | GC-Pro-Chem | Acids ? VOC ? Flammables | Vapor recovery ? PTFE wetted parts | 40 totes/hour |
| Food & Edible Oils | GC-Pro-Food | Vegetable oils ? Syrups | EHEDG design ? USDA-compliant seals | 35 drums/hour |
| Paints & Resins | GC-Pro-Coat | Viscosity: 500-50,000 cP | Anti-skinning nozzles ? Solvent-resistant | 30 totes/hour |
Table 2: Operational Economy Analysis (Based on 200L Drum Filling)
| Parameter | GC-FillPro | Standard Filler | Saving/Benefit |
|---|---|---|---|
| Fill Accuracy | ±0.15% | ±1.5% | Reduces giveaway by 90% |
| Daily Throughput (8h) | 440 drums | 240 drums | +83% productivity |
| Power Consumption | 3.8 kWh | 6.5 kWh | 42% energy saving |
| Product Loss per Drum | 50 mL | 500 mL | Saves 18L/day |
| Maintenance Cost/Year | USD $2,500 | USD $8,000 | 69% lower TCO |
| Container Change Time | 70 sec | 8 min | 85% faster |
Compliance & Packaging:
Certifications: CE ? ATEX ? IECEx ? GOST-R ? NR-12 (Brazil) ? CSA (North America)
Shipping: Sea-worthy crates (IP66) ? Container optimization (4 units/40HQ)
Power: Universal voltage 110V-480V, 50/60Hz
Smart Control System:
10" multilingual HMI (EN/ES/FR/RU/AR)
Recipe storage: 200+ formulas
Cloud-based production reporting via Guangzhi iConnect
1. **Precision Without Premium** - European-grade accuracy at 30-40% lower CAPEX - ISO 9001 manufacturing with 3-year global warranty 2. **One Solution, All Containers** - Single platform handles drums, totes, pails & kegs - No re-tooling costs for format changes 3. **Export-Optimized Support** - Spare parts hubs: Rotterdam ? Houston ? Dubai - Remote diagnostics with <4hr response guarantee
| Component | Standard Build | Premium Upgrade |
|---|---|---|
| Filling Head | 316L SS ? PTFE seals | Tri-clamp sanitary ? EPDM |
| Pump Type | Gear PD (default) | Double diaphragm ? Lobe |
| Filtration | 100 mesh inline | 5-micron duplex filter |
| Connectivity | Ethernet ? RS-485 | Wi-Fi ? 5G IoT |
| Safety | Emergency stop ? Grounding | Gas detection interlock |
This structure highlights:
? Technical credibility with measurable performance data
? Export competitiveness through cost/benefit comparisons
? Industry-specific adaptability via application matrix
? Global compliance addressing key market barriers
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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