Product Overview: GC-F2000 Engine Oil Drum Filling SystemPrecision Automation for High-Speed Engine Oil PackagingShanghai Guangzhi’sGC-F2000 Seriesrevolutionizes engine oil drum filling with intellige
Precision Automation for High-Speed Engine Oil Packaging
Shanghai Guangzhi’s GC-F2000 Series revolutionizes engine oil drum filling with intelligent automation and contamination-free operation. Engineered specifically for API Group I-V base oils and synthetic blends (5W-20 to 50W), this ATEX-certified system achieves ±0.2% gravimetric accuracy while filling 200L drums at 45-55 units/hour. The patented auto-sealing nozzle technology eliminates airborne oxidation - critical for maintaining engine oil quality.
| Feature | Conventional Nozzle | GC-F2000 Auto Nozzle | Benefit |
|---|---|---|---|
| Operation Method | Manual lowering | Programmable Z-axis descent | Zero operator intervention |
| Seal Type | Open pouring | Nitrogen-purged vapor lock | Prevents oil oxidation |
| Splash Control | Drip trays only | Vortex-controlled laminar flow | 99.8% spill elimination |
| Static Dissipation | Separate grounding clamp | Integrated ionizing ring | ATEX Cat.1G compliance |
| Changeover Time | 8-10 minutes | RFID-triggered <90 seconds | 85% faster product switching |
| Aerosol Generation | High (3-5% volume loss) | <0.1% | Saves $18K/year on 10M liters |
Table 1: Performance Parameters
| Parameter | GC-F2100S (Semi-Auto) | GC-F2200F (Fully Auto) | Industry Standard |
|---|---|---|---|
| Throughput (200L drums/hr) | 45 | 55 | 30-35 |
| Fill Accuracy | ±0.25% | ±0.15% | ±1.5% |
| Viscosity Range | 50-15,000 cP | 50-100,000 cP | 100-10,000 cP |
| Power Consumption | 3.8 kW | 5.2 kW | 7.5+ kW |
| Nozzle Descent Speed | Adjustable 0.3-1.2 m/s | Laser-guided 0.5-2.0 m/s | Fixed speed |
| Container Compatibility | Steel/plastic drums (180-220L) | Drums + IBC totes (up to 1250L) | Drums only |
| Data Logging | 500 recipe storage | Cloud-connected (OPC UA) | Basic counters |
1. Intelligent Filling Control
Gravimetric load cells with temperature compensation
Self-learning algorithm adjusts flow for foaming synthetics
Viscosity-independent accuracy (±0.2% even for 0W-16 oils)
2. Triple Safety Protection
- EX-Proof Design: ATEX II 2G Ex db IIC T6 (Zone 22) - Triple Overfill Prevention: 1. Weight threshold cut-off 2. Ultrasonic liquid detection 3. Pressure-sensitive nozzle retraction - Emergency stop + gas concentration monitoring
3. Global Export Ready
Voltage: 110V-480V 50/60Hz (auto-sensing)
Certifications: CE, ATEX, IECEx, GOST-R, NR12 (Brazil)
Language Support: 8 language HMI including Arabic, Spanish, Russian
*Table 2: 3-Year Operational Economics (10,000 drums/month)*
| Cost Factor | GC-F2200F | EU Competitor | Savings |
|---|---|---|---|
| Equipment Investment | $48,500 | $79,800 | 39.2% |
| Annual Maintenance | $2,200 | $8,500 | 74.1% |
| Product Loss (0.15% vs 1.2%) | $9,360/yr | $74,880/yr | $65,520/yr |
| Energy Consumption | $3,190/yr | $6,720/yr | 52.5% |
| 3-Year Total Cost | $68,850 | $187,200 | $118,350 |
Shipping: Sea-worthy crates (IP66 protection)
Installation: Plug-and-play with 72hr remote commissioning
Warranty: 3-year global coverage with spare parts kits
Compliance: Meets OSHA, REACH, and IATA fluid handling standards
Technical Support:
Real-time remote diagnostics via Guangzhi Connect? platform
Local service partners in 23 countries
*"After installing 6 Guangzhi systems in Dubai, we reduced engine oil filling losses from 3.2% to 0.18% while doubling output. The auto nozzles extended oil shelf-life by preventing oxidation."*
- Khalid Al Mansoori, Production Head, Emirates Lubricants
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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