The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.Technical str
Rotary High-Viscosity Syrup Filling System
100 Bottles/Min ? ±0.2% Accuracy ? 500,000 cP Capability ? CIP/SIP Ready
| Parameter | SM-8100 (Standard) | SM-8200H (High-Temp) | SM-8300X (ATEX) |
|---|---|---|---|
| Capacity | 50-1000ml (±0.2%) | 50-1000ml (±0.25%) | 50-1000ml (±0.3%) |
| Throughput | 100 Bottles/Min | 90 Bottles/Min | 85 Bottles/Min |
| Accuracy | ±0.2% Gravimetric | ±0.25% | ±0.3% |
| Viscosity Range | 1,000-500,000 cP | 5,000-1,000,000 cP | 1,000-300,000 cP |
| Filling Heads | 24 Rotary Servo Pistons | Same + Path Heating | ATEX Gear Pumps |
| Material Contact | 316L EP (Ra<0.4μm) | Ceramic-Coated Path | Hastelloy C276 |
| Temperature Control | 20-80°C (±0.5°C) | 5-95°C (±0.3°C) | 15-70°C (±1°C) |
| Crystallization Control | Ultrasonic Agitation | Dynamic Temp Gradient | N? Blanketing |
| Drip-Free System | Capillary Break + Vacuum Suction | Coanda Adhesion Nozzle | Spring-Loaded Retract |
| Changeover Time | <5 min (Tool-Free) | <4 min | <6 min |
| Cleanability | CIP 15-min Cycle | SIP/CIP 18-min Cycle | Solvent Purge |
| Power | 380V/50Hz, 15kW | 380V/50Hz, 18kW | 24VDC Ex ia |
| Certifications | EHEDG/ISO 22000 | FDA 21 CFR 110 | ATEX Zone 2 |
Performance Metrics:
| Syrup Type | Viscosity | Flow Rate | Crystal Formation |
|---|---|---|---|
| Maple Syrup | 20,000 cP | 120 ml/sec | Undetectable (ISO 11036) |
| HFCS | 150,000 cP | 80 ml/sec | <0.01% |
| Molasses | 400,000 cP | 45 ml/sec | 0% |
| Component | Technology | Performance |
|---|---|---|
| 24 Servo Heads | 0.01° Angular Synchronization | ±0.2% Fill Variance |
| TurboFill Nozzle | Tapered Laminar Flow Design | 0 Stringing |
| Vacuum Cutoff | -0.8 bar Instant Suction | <0.05ml Residual |
Beverage Syrups
| Feature | Technology |
|---|---|
| Foam Control | Vacuum Degassing (-0.7 bar) |
| Flavor Lock | N? Headspace Purging (O?<0.3%) |
| Color Consistency | In-line Spectrophotometer (ΔE<0.4) |
Pharmaceutical Syrups
GMP Compliance:
| Component | Certification |
|---|---|
| Cleanability | ATP <5 RLU Post-CIP |
| Material Safety | USP Class VI |
Dosing Accuracy:
Industrial Adhesives
| Challenge | Solution |
|---|---|
| Shear Sensitivity | Low-RPM Servo Drive (0-50 RPM) |
| Settling | In-line Dynamic Agitator |
| Skin Formation | Continuous Surface Scraper |
**10" HMI with SyrupOS?**
AI-Driven Features:
Viscosity Adaptation:
| Change | Response |
|---|---|
| Temp Drop >2°C | Path Heating Activation |
| Viscosity Spike >10% | Flow Speed Reduction |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >8N |
| Motor Torque | >110% Baseline |
1. Bottle Infeed → 2. UV Sterilization → 3. Pre-Fill Agitation → 4. Rotary Filling (±0.2%) → 5. Vacuum Suction Retraction → 6. Torque Capping (5-20 N·m) → 7. 100% Weight Check → 8. Laser Date Coding
Cycle Time: 0.6 seconds/bottle
Sugar Science Engineering:
? Crystallization Defense: | **Technology**| **Performance**| |-------------------------|---------------------------| | Ultrasonic Agitation | 40kHz Micro-Cavitation| | Dynamic Temp Control | ±0.3°C (ISO/IEC 17025) | | Brix Monitoring| ±0.5° Brix (ICUMSA) | ? Precision Architecture: - 24-Head Rotary Servo Array - 0.01° Angular Synchronization - Gravimetric Feedback (±0.05g) ? Sanitary Design: | **Feature**| **Certification** | |----------------------|--------------------------| | Electropolished 316L | EHEDG EL Class I | | Drainable Slope| 3° (ASME BPE)| | Quick-Change Heads | Tool-Free <30s |
| Model | Target Product | Key Feature |
|---|---|---|
| SM-8100 | Beverage Syrups | FlavorLock? N? Purging |
| SM-8200H | Pharmaceutical Syrups | USP Compliant Path |
| SM-8300X | Industrial Adhesives | ATEX Zone 2 Certification |
? EHEDG EL Class I (Certificate #SM2024-881) ? FDA 21 CFR 110/117 ? ISO 22000:2018 ? ATEX 2014/34/EU (SM-8300X)
Coca-Cola Bottling Plant Report:
*"After 6 months using SM-8100 for HFCS:
Output: 60 → 100 bottles/min (+67%)
Syrup Waste: 3.2% → 0.15%
Brix Consistency: ±0.3° → **±0.1°**
ROI: 5 months"*
Transformative Efficiency:
? High-Viscosity Mastery: - Handles 1 million cP molasses - Auto-temp viscosity compensation (±0.5 cP/°C) - Zero-crystallization guarantee ? Rotary Precision: | **Metric** | **Performance**| |---------------------|------------------------| | Fill Accuracy | ±0.2% (OIML R117) | | Bottle Variance| <0.3%| | Uptime | 99.3% | ? Hygienic Excellence: - CIP/SIP in 15 minutes - 100% drainable surfaces - EHEDG-certified seals
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
