Introduction:In the dynamic landscape of manufacturing efficiency, the Automatic Detergent Filling Machine emerges as a technological marvel, seamlessly integrating innovation with the demands of the
Universal High-Speed Viscous Liquid Filling System
4000 BPH ? ±0.1% Accuracy ? 50-1,000,000 cP ? CIP/SIP Ready
| Parameter | MF-1010 (Detergent) | MF-1020 (Sauce/Honey) | MF-1030X (ATEX) |
|---|---|---|---|
| Capacity | 100ml-1L (±0.1%) | 100ml-1L (±0.15%) | 100ml-1L (±0.2%) |
| Throughput | 4000 bottles/hour | 4000 bottles/hour | 3600 bottles/hour |
| Accuracy | ±0.1% gravimetric | ±0.15% | ±0.2% |
| Viscosity Range | 50-500,000 cP | 100-1,000,000 cP | 50-300,000 cP |
| Solids Handling | Gel Beads <3mm | Pulp/Seeds <5mm | Powder Suspensions |
| Filling Technology | Servo Piston + Coriolis | Progressive Cavity Pump | ATEX Diaphragm Pump |
| Foam Control | Vacuum Degassing (-0.8 bar) | Pulsed Flow Agitation | N? Blanketing |
| Material Contact | 316L EP (Ra<0.4μm) | Ceramic-Coated Path | Hastelloy C276 |
| Changeover Time | <120s (Tool-Free) | <150s | <180s |
| Temperature Range | 5-80°C (±1°C) | 5-90°C (±0.5°C) | 5-70°C (±2°C) |
| Cleanability | CIP 20-min Cycle | SIP/CIP 25-min Cycle | Solvent Purge |
| Power | 480V/60Hz, 25kW | 480V/60Hz, 30kW | 24VDC Ex ia |
| Certifications | EHEDG EL Class I | FDA 21 CFR 113/114 | ATEX Zone 2 |
Performance Metrics:
| Product | Viscosity | Flow Rate | Residual |
|---|---|---|---|
| Laundry Gel | 50,000 cP | 1.8L/sec | <0.05ml |
| Tomato Ketchup | 100,000 cP | 1.2L/sec | <0.1ml |
| Manuka Honey | 300,000 cP | 0.8L/sec | <0.03ml |
| Technology | Function | Performance |
|---|---|---|
| Vacuum Degassing | -0.8bar @ 40°C | <0.5% Air Entrainment |
| Laminar Flow Nozzle | Reynolds No. <2000 | Zero Turbulence |
| Ultrasonic Burst | Microbubble Collapse | 99.9% Foam Elimination |
Detergents & Cleansers
| Feature | Specification |
|---|---|
| Surfactant Control | Low-Shear Path (Preserves Foam) |
| Dye Dispersion | ΔE<0.4 Color Consistency |
| Gel Stability | Ultrasonic Homogenization |
Sauces & Condiments
Pulp Integrity Protection:
| Technology | Benefit |
|---|---|
| Wide-Clearance Pump | Passes 5mm Solids Intact |
| Shear-Reduced Path | Prevents Cell Rupture |
Hot Fill Capability:
Honey & Syrups
| Component | Function |
|---|---|
| Crystallization Control | 45°C Path Heating |
| Oxidation Barrier | N? Headspace Purging (O?<0.3%) |
| Allergen Separation | Dedicated CIP Paths |
15" IIoT HMI with UniFill OS?
AI-Driven Features:
Clog Prevention AI:
| Risk Factor | Preventive Action |
|---|---|
| Viscosity Spike | Solvent Pulse Flush |
| Temp Drop >2°C | Path Preheating |
Quality Assurance:
| Parameter | Real-Time Monitoring |
|---|---|
| Brix Level | ±0.5° Brix |
| pH Value | ±0.05 pH Units |
| Particulate Count | >100μm Detection |
? EHEDG EL Class I (MF-1010) ? FDA 21 CFR 110/117 ? ATEX 2014/34/EU (MF-1030X) ? ISO 22000:2018 ? BRCGS AA+
Unilever Case Study:
*"After 6 months filling OMO detergent:
Output: 2,500 → 4,000 BPH (+60%)
Product Loss: 3.8% → 0.08%
CIP Time: 45 min → 18 min
ROI: 5 months"*
Precision Engineering:
? Universal Viscosity Handling: - 50-1,000,000 cP Range - Auto-Temp Compensation (±0.5 cP/°C) ? Foam Elimination Tech Stack: 1. Vacuum Degassing (-0.8 bar) 2. Laminar Flow Design (Re<2000) 3. Post-Fill Ultrasonic Cavitation ? Sanitary Architecture: | **Feature**| **Certification** | |----------------------|--------------------------| | Electropolished 316L | EHEDG EL Class I | | Drainable Slope| 3° (ASME BPE)| | CIP Efficiency | ATP<5 RLU Post-Clean |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
