Introduction:In the heart of spicy culinary creations, where heat meets artistry, the Hot Sauce Bottling Equipment stands as a beacon of precision and innovation. This state-of-the-art machinery seaml
Hot Sauce & Viscous Liquid Bottling System
4000 BPH ? ±0.15% Accuracy ? 80°C Hot Fill ? 50% Solids Handling
| Parameter | BF-8100 (Standard) | BF-8200H (High-Pulp) | BF-8300X (ATEX) |
|---|---|---|---|
| Capacity | 100ml-1L (±0.15%) | 100ml-1L (±0.2%) | 100ml-1L (±0.18%) |
| Throughput | 4000 bottles/hour | 3800 bottles/hour | 3600 bottles/hour |
| Accuracy | ±0.15% gravimetric | ±0.2% | ±0.18% |
| Viscosity Range | 50-500,000 cP | 100-1,000,000 cP | 50-300,000 cP |
| Solids Handling | <30% Pulp/Seeds | <50% Chunks | <25% |
| Filling Technology | Servo Piston + Mass Flow | Progressive Cavity Pump | ATEX Diaphragm Pump |
| Heat Zone | 80°C Path Heating (±1°C) | 90°C (±0.5°C) | 75°C (±2°C) |
| Material Contact | 316L EP (Ra<0.4μm) | Hardox 500 + Ceramic Coating | Hastelloy C276 |
| Pulp Protection | Shear-Free Flow Path | Rotor-Stator Homogenizer | Laminar Screw |
| Cap Sealing | Steam Flush + Induction Seal | Same + Vacuum Assist | Torque Control (5-60 N·m) |
| Power | 480V/60Hz, 22kW | 480V/60Hz, 28kW | 24VDC Ex ia |
| Cleanability | CIP 20-min Cycle | CIP/SIP 25-min Cycle | Solvent Purge |
| Certifications | EHEDG EL Class I | FDA 21 CFR 175.300 | ATEX Zone 2 |
Performance Metrics:
| Product | Solid Size | Flow Rate | Accuracy |
|---|---|---|---|
| Habanero Sauce | 5mm Seeds | 1.5L/sec | ±0.18% |
| Chunky Salsa | 8mm Veg Chunks | 0.8L/sec | ±0.22% |
| Raw Honey | Crystallized | 1.2L/sec | ±0.15% |
| Technology | Function | Performance |
|---|---|---|
| Steam Jacketed Path | 80°C±1°C Temp Control | Kills 99.999% Pathogens |
| Flash Cooling | 4°C Water Curtain Post-Fill | Prevents Overcooking |
| Thermal Shock Test | -40°C to 120°C Cycling | Zero Glass Breakage |
Hot Sauce Production
| Feature | Specification |
|---|---|
| Capsaicin Control | Activated Carbon VOC Hood |
| Color Preservation | Amber Light Filtered Path |
| Sediment Prevention | Ultrasonic Agitation |
Edible Oils & Honey
Crystallization Management:
| Parameter | Solution |
|---|---|
| Honey Temp Control | 45°C Path Heating |
| Seed Crystal Removal | 100μm In-line Filter |
Oxidation Barrier:
Industrial Sauces
| Component | Function |
|---|---|
| Abrasion Resistance | Tungsten Carbide Nozzle (2200 Hv) |
| CIP Efficiency | 3D Rotating Spray Balls |
| Allergen Control | Dedicated Paths + ATP Monitoring |
12" HMI with SauceOS?
AI-Driven Features:
Burn Risk Prevention:
| Condition | Action |
|---|---|
| Temp >83°C | Auto Flow Speed Increase |
| Viscosity Spike >10% | Emergency Cool Down |
Quality Assurance:
| Metric | Real-Time Monitoring |
|---|---|
| Brix Level | ±0.5° Brix |
| pH Value | ±0.05 pH Units |
| Particulate Count | >500μm Detection |
? EHEDG EL Class I (BF-8100) ? FDA 21 CFR 113/114 ? ISO 22000:2018 ? ATEX 2014/34/EU (BF-8300X) ? BRCGS AA+
Tabasco? Louisiana Plant Report:
*"After 8 months using BF-8100:
Output: 2,500 → 4,000 BPH (+60%)
Sauce Waste: 4.2% → 0.15%
CIP Water Use: ↓70%
ROI: 6 months"*
Thermal & Mechanical Engineering:
? Pulp Handling Innovations: | **Technology**| **Benefit**| |-------------------------|-------------------------------| | Wide-Clearance Rotor| Passes 8mm Seeds/Chunks| | Low-Shear Flow Path | Preserves Cell Integrity| | Ultrasonic Agitation| Prevents Sedimentation| ? Hot Fill Precision: - Steam Jackets: 80°C±0.5°C - Flash Cooling: 90°C→40°C in 8s - Microbiological Safety: 5-log Reduction ? Universal Viscosity Coverage: - 50-1,000,000 cP Range - Auto-Temp Compensation (±0.5 cP/°C)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
