FULLY AUTO PALLET FILLER
- Brand： glzon
- Model： GZM
Product Essence: Where Cubic Efficiency Meets Robotic Precision
Shanghai Guangzhi APF Series revolutionizes pallet loading with 200 pallets/hour throughput and ±1mm placement accuracy. Featuring AI-driven 3D space optimization, multi-sensor collision avoidance, and auto-SKU recognition, it achieves 98% space utilization while eliminating manual handling – ideal for e-commerce, pharmaceuticals, and automotive logistics.
Core Technology Innovations
1. Intelligent Spatial Computing
| Technology | Function | Performance |
|---|---|---|
| LiDAR Volumetric Scan | Real-time pallet cavity mapping | ±0.5mm dimension accuracy |
| AI Loading Algorithm | Genetic algorithm stacking logic | 30% denser than manual loading |
| Dynamic Center of Mass | Auto-balance unstable loads | Tilt prevention <0.5° |
| Auto SKU Recognition | 3D vision + RFID scanning | 99.9% item identification |
2. Zero-Collision Robotics
Safety System:
360° Safety Field:
Sensor Type Protection Range Laser scanners 270° coverage (ISO 13855) Capacitive skin Contact detection <5N force Emergency Response:
E-stop reaction time: <0.1s
Auto-recovery after obstruction
3. Hyper-Flexible Handling
| Load Type | EOAT Solution |
|---|---|
| Boxes/Cartons | Adaptive vacuum gripper (50-500N) |
| Drums/IBCs | Mechanical clamp (max 2000kg) |
| Irregular Items | Conformable cobot arm (6-axis) |
| Fragile Goods | Pressure-sensitive soft gripper |
Technical Specifications
| Model | APF-200 (Standard) | APF-300H (Heavy-Duty) | APF-100P (Pharma) |
|---|---|---|---|
| Throughput | 200 pallets/hour | 120 pallets/hour | 150 pallets/hour |
| Max Payload | 1500kg | 3000kg | 800kg |
| Positioning Accuracy | ±1mm | ±2mm | ±0.8mm |
| Pallet Size | 800-1600mm (L/W) | 1000-2000mm | 800-1200mm |
| SKU Recognition | 99.9% | 99.5% | 100% (RFID enforced) |
| Power | 480V/60Hz, 15kW | 480V/60Hz, 25kW | 400V/50Hz, 12kW |
| Data Interface | OPC UA/JSON | PROFINET | HL7/FHIR (Pharma) |
| Compliance | CE EN ISO 3691-4 | ANSI/RIA R15.06 | FDA 21 CFR Part 11 |
| Footprint (L×W×H) | 4500×3500×4200mm | 5500×4000×4800mm | 4000×3200×3800mm |
Industry-Specific Engineering
E-commerce Fulfillment
Mixed SKU loading optimization
Auto-label positioning
Parcel dimensioning (L×W×H)
Pharmaceuticals
Cleanroom Class C compatibility
Temperature-controlled zone
Serialization tracking (GS1)
Automotive
Oil-resistant components
Kanban sequencing
Heavy engine block handling
Food & Beverage
IP69K washdown rating
Allergen zone isolation
USDA-compliant grippers
Smart Control Ecosystem
15" HMI with Digital Twin
Key Modules:
Load Stability AI:
Predicts tipping risk (ISO 10531)
Auto-inserts partition boards
Predictive Maintenance:
Component Monitoring Parameter Servo motors Vibration frequency analysis Vacuum generators Pressure decay rate Carbon Footprint Tracker:
kg CO? per pallet calculation
Operational Impact
Global 3PL Provider Case:
Challenge: Manual loading @ 40 pallets/hour with 15% space waste
Solution: 6 APF-200 units with AI space optimization
Results:
? 400% throughput increase
? Container utilization from 68%→95%
? Labor costs reduced by 65%
? ROI: 14 months
Certifications & Upgrades
Global Compliance:
CE EN ISO 13849-1 (PLd)
ANSI B56.5-2020
ISO 8370:2021
UL 3100
Advanced Modules:
| Module | Function |
|---|---|
| Automated Stretch Wrapping | In-line wrapping (25 pallets/hr) |
| Damage Detection | 3D vision (≥2mm dents/cracks) |
| AR Remote Assist | HoloLens-guided troubleshooting |
| Pallet Pool Manager | Auto pallet type switching |
Support & Service
24/7 Logistics Robotics Support:
Remote diagnostics via 5G IIoT
Critical Spares Dispatch ≤48h:
Servo drive modules
LiDAR sensors
EOAT tooling
Performance Validation:
ISO 10531 stability tests
Loading accuracy certification
Redefining Pallet Perfection
Shanghai Guangzhi APF Series: Where every cubic centimeter is optimized – engineering warehouse efficiency beyond human limits.