Varnishes Can Filling Machine
- Brand： glzon
- Model： GZM_30L
VarnishCoat VC-3000 Series
Precision Varnish Can Filling System
Anti-Skinning ? Bubble-Free ? Color Consistency Control
Technical Specifications
| Parameter | VC-3100 (Standard) | VC-3200X (ATEX) | VC-3300H (High-Visc) |
|---|---|---|---|
| Capacity | 1-20L (±0.1%) | 1-20L (±0.15%) | 1-20L (±0.12%) |
| Throughput | 50 cans/hour | 45 cans/hour | 42 cans/hour |
| Accuracy | ±0.1% gravimetric | ±0.15% | ±0.12% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 1,000-1,000,000 cP |
| Skin Prevention | N? Blanketing (O?<0.3%) | Ultrasonic Agitation | Pulsed Flow + N? Boost |
| Bubble Control | Vacuum Degassing (-0.8 bar) | Laminar Flow Design | Ultrasonic Cavitation |
| Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Ceramic-Coated Path |
| Color Control | ΔE<0.4 (Optional Spectro) | Same | Same + Gloss Sensor |
| Filling Technology | Servo Piston | ATEX Gear Pump | Heated Screw Auger |
| Drip-Free System | Air-Knife + Capillary Break | Vacuum Suction | Spring-Loaded Retract |
| Power | 220V/50Hz, 2.2kW | 24VDC Ex ia | 220V/50Hz, 3.5kW |
| N? Consumption | 25 L/min | 30 L/min | 35 L/min |
| Clean Time | <120s (Solvent Flush) | <150s | <130s |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Core Innovations
1. SkinGuard? Anti-Oxidation
Performance:
| Varnish Type | Skin Reduction | Technology |
|---|---|---|
| Polyurethane | 98.7% | Micro-Environment Control |
| Alkyd Resin | 97.2% | O? Scavenger Injection |
| UV-Cure | 99.0% | Amber Light Filtration |
2. BubbleFree? Technology
| Method | Function | Performance |
|---|---|---|
| Vacuum Degassing | -0.8 bar @ 40°C | <0.05% Air Entrainment |
| Pulsed Flow | Pressure Cycling | Eliminates Microbubbles |
| Coanda Nozzle | Adhesion Flow Path | Zero Turbulence |
Industry-Specific Solutions
Wood Coatings
| Feature | Specification |
|---|---|
| Grain Enhancement | Low-Shear Flow (200 RPM) |
| Ambering Prevention | UV-Filtered Path (385nm cutoff) |
| Gloss Retention | ΔGU<1.5 (ISO 2813) |
Automotive Clearcoats
Metamerism Control:
D65/D50 Light Simulation
ΔE<0.4 Color Consistency
Fast-Cure Compatibility:
Parameter Performance IR Curing Support 60°C Path Heating VOC Compliance <420g/L Mode
Marine Varnishes
| Challenge | Solution |
|---|---|
| Blushing Prevention | Dehumidified Air Curtain (RH<35%) |
| Salt Spray Resistance | 316L SS Construction |
| Flow-Leveling | Self-Healing Nozzle Design |
Smart Control System
10" HMI with VarnishOS?
AI Features:
Skin Risk Prediction:
Parameter Action Temp Drop >2°C Preheat Activation Humidity >75% Dehumidifier Boost Color Consistency:
Option Precision In-line Spectro ΔE<0.4 (CIE Lab) Gloss Sensor ΔGU<0.8 (60°)
Certifications
? ATEX 2014/34/EU (VC-3200X) ? FDA 21 CFR 175.300 ? CE EN 60204-1 ? ISO 9001:2015
Operational Workflow
1. AGV Can Loading → 2. N? Purging (O?<0.3%) → 3. Viscosity Scan → 4. Precision Filling (±0.1%) → 5. Ultrasonic Bubble Disruption → 6. Capillary Drip Cut → 7. Torque-Controlled Sealing → 8. Gloss Verification
Cycle Time: 72 seconds/can
Performance Validation
PPG Coatings Case Study:
*"After 6 months using VC-3100 for polyurethane varnish:
Output: 28 → 50 cans/hour (+79%)
Skin Waste: 3.8% → 0.07%
Color Variance: ΔE 1.2 → 0.35
ROI: 5 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021