Semi Auto Steel Drum Filling Machine
Semi Auto Ex-proof Drum Filling Machine for paint suitable for filling solvent based viscous liquid maximum weighing capacity up to 300kgs.
- Brand： glzon
- Model： GZM_200L
Semi-Automatic Steel Drum Filler GZ-SDF800 Series
Precision Gravimetric Filling for 30–210L Industrial Drums
Shanghai Guangzhi Automation’s GZ-SDF800 Series delivers ±0.25% weight accuracy for filling hazardous chemicals, lubricants, paints, and solvents into 30–210L steel drums. Engineered for ATEX/OSHA compliance, this robust system combines operator-assisted positioning with servo-controlled gravimetric technology – reducing spills by >99%, cutting labor costs by 80%, and ensuring safe handling of flammable or corrosive materials up to 500,000 cP.
Engineering Innovations
Explosion-Proof Precision
ATEX Zone 1 Load Cells: Certified for flammable solvents (flash point <23°C).
StaticSafe? System: Conductive nozzles (<10? Ω) + drum grounding clamps prevent electrostatic ignition.
Heavy-Duty Corrosion Resistance
316L SS/Halar? Fluid Path: Withstands sulfuric acid (pH 0.5), sodium hydroxide (pH 14), and abrasive slurries.
Quick-Change Nozzles: Magnetic adaptors swap fill heads (?50–200mm) in <45 seconds.
Operator Safety & Efficiency
Adjustable Fill Arm (800–1,600mm): Reaches palletized drums; integrated drum rotator option.
Hands-Free Control: Foot pedal activation + auto-shutdown if deviation exceeds ±0.5%.
Zero-Waste Performance
Vacuum Suck-Back: Residual loss <0.05% (patented anti-drip valve).
High-Pressure Capability: 60 bar filling for greases/silicones.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | GZ-SDF800-Pro |
| Drum Capacity | 30–210L (steel) |
| Accuracy | ±0.25% (gravimetric) |
| Viscosity Range | 5–500,000 cP |
| Throughput | 6–12 drums/hour |
| Max. Filling Pressure | 60 bar |
| Power | 380V/50Hz, 5.5 kW |
| Air Supply | 0.7 MPa, 0.4 m3/min |
| Material Contact | 316L SS, Halar?, PTFE |
| Footprint (L×W×H) | 2400 × 1300 × 2600 mm |
| Compliance | ATEX, CE, OSHA 1910.106, API 2610 |
Performance vs. Manual Filling
| Metric | GZ-SDF800 Semi-Auto | Manual Filling |
|---|---|---|
| Output (8h) | 96 drums | 16 drums |
| Labor | 1 operator | 3 operators |
| Material Waste | <0.05% | 4–15% |
| Spill Events | 0 | 3–6 daily |
| ROI Period | 6–10 months | N/A |
Industry-Specific Solutions
| Application | Guangzhi Technology |
|---|---|
| Solvent Filling | Vapor recovery hood (>98% VOC capture) |
| Acid Transfer | Halar? coating for pH 0.5 resistance |
| Lubricant Packing | 45 L/min high-flow mode + anti-foam |
| Paint Loading | Nitrogen purge (<10 ppm O?) |