semi-auto machine is able to realize the automation of manual can upload, manual positioning, auto quantitative filling, manual capping and manual heavy can out. The machine is equipped with end stopp
Semi-Automatic Dual-Head Filling Machine
Double Speed ? Single Operator ? Precision Synchronization
| Parameter | DH-2100 (Standard) | DH-2200X (ATEX) | DH-2300H (High-Visc) |
|---|---|---|---|
| Capacity Range | 100ml-20L (±0.15%) | 100ml-20L (±0.2%) | 100ml-20L (±0.18%) |
| Throughput | 45 containers/hour | 40 containers/hour | 38 containers/hour |
| Accuracy | ±0.15% gravimetric | ±0.2% | ±0.18% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 50-1,000,000 cP |
| Filling Heads | 2 Independent Servo Pistons | ATEX Gear Pumps | Heated Screw Augers |
| Nozzle Sync Precision | ±0.5% Flow Balance | ±0.8% | ±0.6% |
| Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Hardox 500 + Ceramic Coating |
| Changeover Time | <60s (Tool-Free) | <70s | <65s |
| Drip Control | Dual Air-Knife System | Vacuum Suction | Capillary Break Valves |
| Power | 220V/50Hz, 2.8kW | 24VDC Ex ia | 220V/50Hz, 3.5kW |
| Air Consumption | 180 L/min @ 0.6MPa | 160 L/min | 200 L/min |
| Footprint (L×W×H) | 1800×1200×2200mm | 2000×1400×2400mm | 1900×1300×2300mm |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | EHEDG, FDA 21 CFR |
| Metric | Single-Head Filler | DH-2100 | Improvement |
|---|---|---|---|
| Output | 25 containers/hour | 45 containers/hour | ↑80% |
| Operator Movement | 8m/work cycle | 2.5m/work cycle | ↓69% |
| Floor Space | 2.8m2 | 1.9m2 | ↓32% |
| Energy/Container | 0.12 kWh | 0.07 kWh | ↓42% |
Precision Features:
Independent Calibration:
| Head | Calibration Memory | Auto-Adjust Range |
|---|---|---|
| Head 1 | 50 recipes | ±0.1% to ±5% |
| Head 2 | 50 recipes | Same |
Error Compensation:
| Deviation | Response |
|---|---|
| >0.5% flow imbalance | Auto valve adjustment |
| >1% weight variance | Reject + alarm |
| Component | Operator Benefit |
|---|---|
| Height-Adjustable Table | 700-1100mm (Electric) |
| Foot Pedal Control | Hands-free operation |
| Rotary Workstation | 180° rotation (90s change) |
Chemicals & Solvents
| Feature | Safety/Certification |
|---|---|
| ATEX Zone 1 | Pressurized Cabinets (+30Pa) |
| VOC Containment | Carbon Adsorption Hood (95%) |
| Static Control | Conductive Paths (<10? Ω) |
Food & Cosmetics
EHEDG-Compliant Surfaces (Ra<0.8μm)
Quick-Change Nozzles (FDA UHMW-PE)
Allergen Control Mode
Adhesives & Lubricants
| Challenge | Solution |
|---|---|
| Stringing | Dual Air-Knife Cutoff |
| Settling | Independent Agitation Modes |
| High-Viscosity | Head-Specific Temp Control |
8" Touchscreen with DualOS?
Key Features:
Dual-Channel Monitoring:
| Parameter | Resolution |
|---|---|
| Flow Rate | ±0.1% |
| Totalizer | 0.001L |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Compression >15% |
| Piston Cycles | >500,000 |
1. Place Containers → 2. Foot Pedal Activation → 3. Simultaneous Dual Filling (±0.15%) → 4. Auto-Drip Cut → 5. Container Rotation → 6. Repeat for Next Pair
Cycle Time: 80 seconds/two containers
? ATEX 2014/34/EU (DH-2200X) ? FDA 21 CFR 177.2600 ? ISO 9001:2015 ? CE EN 60204-1
Henkel Adhesives Case Study:
*"After switching to DH-2100:
Output: 28 → 45 containers/hour (+61%)
Material Waste: 4.2% → 0.18%
Operator Fatigue: Borg Scale 6 → 2
ROI: 4 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
