If you want to use a compact, highly integrated and high-performance automatic filling unit with a small footprint, then theautomatic can filleris the right choice for you. The conveyor system is pref
Precision in Every Stroke. Consistency in Every Drop.
Core Innovation: Dynamic Viscosity Compensation?
Shanghai Guangzhi IS-5000 achieves ±0.1% volumetric accuracy at 120 cans/hour for conductive/offset/digital inks (50-500,000 cP) – featuring Pantone?-validated color control, anti-settling ultrasonic agitation, and zero-drip retract. Engineered to eliminate pigment separation, viscosity drift, and operator-dependent errors in PCB, packaging, and security printing applications.
Key Performance:
Parameter | Conventional Filler | IS-5000 Advantage |
|---|---|---|
Viscosity Stability | ±15% | ±3% |
Pigment Uniformity | CV<10% | CV<0.8% |
Residual Ink | 0.5-1ml | <0.05ml |
Ink Type | Technology | Critical Spec |
|---|---|---|
Conductive Inks | Resistivity control (±3%) | 10??–102 Ω·cm |
Metallic Inks | Anti-sedimentation pulsed flow | Flake size Δ<0.2μm |
UV-Curable | Amber UV-blocking cylinders | Pre-cure <0.1% |
Food-Grade Inks | FDA-compliant piston seals | Migration <0.01mg/kg (EU 10/2011) |
Model | IS-5100 (Standard) | IS-5200C (Conductive) | IS-5300X (ATEX) |
|---|---|---|---|
Capacity | 50ml-5L (±0.1%) | 10ml-2L (±0.08%) | 50ml-3L (±0.15%) |
Throughput | 120 cans/hour | 100 cans/hour | 90 cans/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 200-400,000 cP |
Stroke Accuracy | ±5μm per stroke | ±3μm | ±8μm |
Piston Material | Ceramic-coated 316L SS | Diamond-like carbon | ATEX-compliant alloy |
Dispersion System | 40kHz ultrasonic | Pulsed electromagnetic | 40kHz ultrasonic |
Power | 380V/50Hz, 4.5kW | 380V/50Hz, 5.2kW | 24VDC Ex ia |
Clean Time | <15s per color | <20s | <25s |
Compressed Air | Not required | Not required | 30L/min @ 0.6MPa |
Color Consistency | ΔE<0.4 (ISO 13655) | ΔE<0.3 | ΔE<0.5 |
Footprint (L×W×H) | 1500×900×1800mm | 1600×1000×1900mm | 1800×1100×2100mm |
10" HMI with Stroke Intelligence
AI Modules:
Self-Learning Compensation:
Change Type | Compensation Accuracy |
|---|---|
Temperature ±10°C | Viscosity correction ±2% |
Pigment load ±5% | Stroke adjustment ±0.5% |
Predictive Maintenance:
Component | Alert Threshold |
|---|---|
Piston seals | Friction >8N → Replace |
Ultrasonic horn | Amplitude drop >15% |
Printed Circuit Boards
IPC-6013 Class 3 compliance
Silver ink resistivity control ±3%
Void-free underfill (<0.05% bubbles)
Security Printing
IRA-invisible ink compatibility
Tamper-evident batch coding
Banknote substrate adhesion
Food Packaging
Feature | Certification |
|---|---|
Migration safety | FDA 21 CFR 175.300 |
Allergen control | Clean-in-place (CIP) system |
Color consistency | Pantone? Validation Suite |
Industrial Marking
High-pigment inks (up to 45% solids)
Abrasion-resistant formulations
MIL-STD-130M compliance
Electronics Manufacturer Case:
Challenge: 18% resistive deviation in conductive ink
IS-5200C Solution:
? Real-time resistivity feedback
? Auto-stroke compensation
Results:
? Resistivity stability ±3%
? $620k/year reduction in PCB scrap
? ROI: 5 months
Global Compliance:
ATEX 2014/34/EU (Zone 2)
FDA 21 CFR 175.300
Pantone? Certified Manufacturing
IPC-A-610 Class 3
Advanced Modules:
Module | Function |
|---|---|
Inline Rheometer | Viscosity ±5 cP real-time |
Particle Analyzer | 0.1-100μm size distribution |
AR Color Inspector | HoloLens spectral verification |
Blockchain Tracking | Digital material genealogy |
24/7 Ink Assurance:
Remote diagnostics via IIoT
Critical Spares ≤48h:
Component | IS-5100/5200C | IS-5300X (ATEX) |
|---|---|---|
Piston assemblies | Diamond-coated | Ex-rated ceramic |
Dispersion modules | 40kHz ultrasonic | ATEX-compliant |
Performance Warranty:
Parameter | Guarantee |
|---|---|
Color consistency | ΔE<0.5 for 5 years |
Dosing accuracy | ±0.1% for 1M strokes |
Where Every Stroke Delivers Perfection
Shanghai Guangzhi IS-5000: Precision-engineered for the world's most demanding inks – from nanoscale electronics to anti-counterfeiting security. ?
