Technical conditions for column stacker crane:Equipment usage: handling and palletizingLoad: 100-180kgPrecision: 0.2mmPower supply: AC 380V ± 10%, 50Hz ± 2%, three-phase four wire typeCompressed air:
| Parameter | Standard | High-Capacity | Test Standard |
|---|---|---|---|
| Max. Payload | 1200 kg | 1600 kg | ISO 8373:2021 |
| Cycle Time (60kg cases) | 18 cycles/min | 15 cycles/min | ISO 9283:2022 |
| Positioning Accuracy | ±0.05 mm | ±0.08 mm | ISO 9283:2022 |
| Repeatability | ±0.02 mm | ±0.03 mm | ISO 9283:2022 |
| Pallet Size Range | 800×600–1600×1400mm | ISO 6780:2020 | |
| Ambient Temperature | -10°C to +55°C | IEC 60068-2-1 |
2.1 Robotic Manipulator
Kinematic Structure: 6-axis articulated arm with carbon fiber-reinforced links
Reach: 3,250 mm (standard) / 4,200 mm (extended)
Joint Motors: Direct-drive servo motors (0.0005° resolution)
Protection Rating: IP69K (high-pressure washdown capable)
2.2 Precision End Effectors
| Type | Technical Specification | Application |
|---|---|---|
| Adaptive Vacuum Gripper | 32-zone programmable suction (0-95 kPa) | Mixed box sizes |
| Force-Controlled Clamp | 5-40 kN adjustable grip (±0.05% accuracy) | Drums/IBCs |
| Hybrid Tool Changer | Automatic switching <2 sec | Multi-product lines |
2.3 Integrated Material Handling
Infeed System: Servo-driven chain conveyor (±0.2mm positioning)
Pallet Management: Automatic dispenser with 30-pallet capacity
| Metric | Specification | Compliance Standard |
|---|---|---|
| Power Consumption (Peak) | 34 kW | IEC 61800-9-2 IE5 |
| Regenerative Energy | 28% recovery efficiency | ISO 50001:2018 |
| Acoustic Noise | ≤63 dB(A) @ 1m | ISO 4871:2019 |
| Vibration | <1.8 mm/s RMS | ISO 10816-3 |
4.1 Motion Control Architecture
Controller: B&R Automation PC 3100 with mapp Technology
Drive System: POWERLINK real-time bus (≤100 μs cycle time)
Performance Metrics:
Path following error: <0.08 mm
Jerk limitation: 8000 m/s3
4.2 Advanced Vision System
Hardware: 3D ToF camera + 2D barcode reader
AI Functions:
Deformation compensation (up to 15% package variance)
Predictive load stabilization
Self-optimizing layer patterns (patent pending)
| Metric | GZ-RP1200 | Industry Average |
|---|---|---|
| Palletizing Accuracy | 99.2% | 95-97% |
| Product Damage Rate | 0.008% | 0.2-0.5% |
| Changeover Time | 45 sec | 10-20 min |
| Energy Consumption | 0.11 kWh/pallet | 0.18-0.25 kWh/pallet |
6.1 Safety Integration
Collision Detection: 6-axis torque monitoring (±0.8 Nm sensitivity)
Safety Controller: SIL 3/PLe (IEC 62061/ISO 13849-1)
Protection System: 3D safety scanner (Type 4 per IEC 61496)
6.2 Global Compliance
| Region | Certification |
|---|---|
| International | ISO 10218-1/2:2022, ANSI/RIA R15.08-2023 |
| Europe | CE, EMC 2014/30/EU, MD 2006/42/EC |
| North America | UL 1740, NRTL (cULus) |
| Hazardous Areas | ATEX II 2G Ex h IIC T4 |
Structural Calculation Report (FEM 1.001:2018)
Cycle Time Validation Data (ISO 9283 test records)
Safety Validation Package (ISO 13849-1 PL e dossier)
3D Simulation Files (Delmia V5 format)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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