20L capping and filling machine
Integrated 20L drum filling & capping: ±0.2% gravimetric accuracy, 50 drums/hour. VOC recovery >99%, torque control & SIL3 safety. ATEX/FDA/CE compliant.
- Brand： glzon
- Model： GZM_30L
Product Essence: Heavy-Duty Precision for Critical Liquids
Shanghai Guangzhi Automation’s 20L Filler-Capper integrates ±0.2% gravimetric filling and ±1% torque-controlled capping in one rugged system. Engineered for solvents, oils, acids, and flammables, it achieves 50 drums/hour with triple-seal vapor recovery (≥99.5%), nitrogen inerting (O?<0.5%), and SIL3 safety interlocks – reducing labor costs by 70% while ensuring OSHA/REACH compliance.
Core Technology Integration
1. Precision Fluid & Closure Control
| Module | Technology | Performance |
|---|---|---|
| Coriolis Mass Flow | Density-compensated metering | ±0.2% accuracy (1-100,000 cP) |
| Servo Torque Capper | Closed-loop spindle control | 10-100 N·m (±1%) |
| Vapor Recovery | Cryogenic condensation + carbon adsorber | >99.5% VOC capture (EPA Method 21) |
| Container Handling | Robotic arm positioning | ±0.5mm alignment accuracy |
2. Hazard Defense Ecosystem
ATEX Zone 1 Certified:
Ex-rated components (IECEx/ATEX)
Grounding verification (<10 Ω)
Spill Containment:
300L drip tray with sensor
3. Rapid Changeover
Tool-Free Adjustments:
Parameter Range Time Drum height 400-800mm <30s Bung size 2″/3″ NPT/DIN <45s Fill volume 5-20L <20s
Technical Specifications
| Parameter | Chemical Model | Pharma Model | Food-Grade Model |
|---|---|---|---|
| Filling Accuracy | ±0.2% | ±0.15% | ±0.25% |
| Capping Torque | 20-100 N·m (±1%) | 10-80 N·m (±0.8%) | 15-60 N·m (±1.2%) |
| Throughput | 50 drums/hour | 40 drums/hour | 45 drums/hour |
| Viscosity Range | 1-100,000 cP | 1-50,000 cP | 10-80,000 cP |
| Power | 380V/50Hz, 7.5kW | 380V/50Hz, 6.5kW | 380V/50Hz, 7.0kW |
| N? Consumption | 25 L/min @ 4bar | 20 L/min @ 4bar | 22 L/min @ 4bar |
| VOC Recovery | >99.5% | >99.8% | >98% |
| Material Contact | Hastelloy C276 | 316L EP + USP VI | 316L + USDA UHMW-PE |
| Cleanability | Solvent CIP | SIP @ 121°C | CIP @ 80°C |
| Footprint (L×W×H) | 3500×1800×2500mm | 3600×1800×2600mm | 3500×1800×2500mm |
Industry-Specific Engineering
Chemicals & Solvents
ATEX Zone 1 kit (Ex d IIC T4)
PTFE-lined hoses for ketones
Pharmaceuticals
Isolator compatibility (ISO Class 5)
21 CFR Part 11 electronic records
Food & Edible Oils
IP69K washdown rating
Allergen purge protocol
Lubricants
Heated flow path (-30°C to 100°C)
Anti-foam pulsed filling
Smart Control Ecosystem
12″ HMI with IoT Dashboard
Key Features:
Real-Time SPC Control:
Cp/Cpk for fill/torque parameters
Auto-calibration triggers
Predictive Maintenance:
Seal degradation alerts
Bearing life forecasting
Digital Twin:
Virtual FAT/commissioning
Operational Impact
German Chemical Plant Case:
Challenge: 8% cap seal failures in acetone drums
Solution: Integrated filler-capper with vapor recovery
Results:
? Zero leaks in 12,000+ drums
? VOC emissions <5ppm
? ROI in 8 months
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 210/211
CE PED 2014/68/EU
SIL3 (IEC 61508)
Advanced Modules:
| Module | Function |
|---|---|
| Inline Leak Tester | Vacuum decay test (≤0.005 mL/min) |
| Robotic Palletizing | Auto-stack drums (15/h) |
| AR Maintenance | HoloLens-guided seal replacement |
| Carbon Footprint Tracker | kg CO?/drum analytics |
Support & Service
24/7 Hazardous Response:
Remote diagnostics via Ex-rated IIoT
Critical Spares Dispatch ≤48h:
Coriolis meters
Torque spindles
Vapor membranes
On-Site Validation:
Weights & Measures certification
ATEX safety audits