20L Gallon Pail Capping Line with Cap Press and Lid Sealer
Automated pail capping line: 60 pails/hour, ±3% torque accuracy. Dual-station sealing with leak testing. ATEX/FDA certified. Free ROI analysis!
- Brand： glzon
- Model： GZM_30L
PailSeal ProLine PS-500 Series
20L Gallon Pail Capping & Sealing Line
Dual-Station Precision. Zero Leaks. Industry 4.0 Ready.
Technical Specifications
Parameter | PS-510 (Standard) | PS-520X (ATEX) | PS-530F (Food Grade) |
|---|---|---|---|
Capacity | 5-30L Pails (±0.5mm) | Same | Same |
Throughput | 60 pails/hour | 55 pails/hour | 50 pails/hour |
Capping Stations | Dual-Station: Placement + Sealing | Same | Same |
Cap Compatibility | Screw Caps (38-152mm) | Same + Drum Lids | Tamper-Evident Seals |
Torque Range | 5-50 N·m (±3%) | 5-60 N·m (±4%) | 3-40 N·m (±2%) |
Seal Integrity | >0.8 bar (ISO 8317) | >1.0 bar | >0.9 bar (ASTM F2095) |
Material Contact | Powder-Coated Steel | 304 SS | 316L SS + FDA UHMW-PE |
Power | 380V/50Hz, 4.2kW | 24VDC Ex ia | 380V/50Hz, 3.8kW |
Air Consumption | 150 L/min @ 0.6MPa | 130 L/min | 140 L/min |
Changeover Time | <3 min (Tool-Free) | <4 min | <3 min |
Line Length | 6.5m | 7.0m | 6.8m |
Safety | Light Curtains + E-Stop | ATEX Zone 2 | IP69K Washdown |
Dual-Station Technology
Station 1: SmartCap? Placement System
Key Features:
Misalignment Detection: ±0.2mm accuracy
Cross-Thread Prevention: Auto-reverse + reposition
Cap Inventory: 200-cap magazine (auto-refill)
Station 2: TorqueMaster? Sealing Press
Control Mode | Application | Precision |
|---|---|---|
Constant Torque | General industrial | ±3% |
Angle Monitoring | Tamper-evident seals | ±0.5° |
Yield Control | Threaded metal caps | ±2% stretch |
Industry-Specific Solutions
Chemical Packaging
Feature | Specification |
|---|---|
Vapor Containment | Kalrez? gaskets (-40°C to 327°C) |
Static Control | Ionized air curtain (<10? Ω) |
ATEX Compliance | Zone 2 certification (PS-520X) |
Paints & Coatings
Anti-skinning N? purge during capping
Splash guards for high-gloss finishes
Color-coded cap recognition system
Food & Pharma
Component | Certification |
|---|---|
Contact Surfaces | EHEDG EL Class I |
Cleanability | 30-min CIP/SIP cycle |
Allergen Control | Dedicated cap magazines |
Smart Control Ecosystem
10" HMI with SealOS?
Data Intelligence:
OEE Dashboard:
Metric
Tracking
Uptime
99.2% (Industry Avg: 95%)
Reject Rate
<0.05%
Predictive Maintenance:
Component
Alert Threshold
Servo Motor
Temp >65°C
Gripper Wear
Vacuum < -0.8 bar
Certifications
? ATEX 2014/34/EU (Zone 2) ? FDA 21 CFR 177.2600 ? ISO 9001:2015 ? CE EN 415-7 ? ANSI/UL 2054 Child-Resistant
Line Configuration
1. Auto Pail Conveyor → 2. Cap Orientation Station → 3. Vision-Guided Placement → 4. Torque-Controlled Sealing → 5. Pressure Decay Test → 6. Reject Station → 7. Palletizing
Cycle Time: 1 minute/pail
Pricing & ROI
Model | Base Price | ROI Period | Key Differentiator |
|---|---|---|---|
PS-510 | $68,500 | 5 months | 60 pails/hour |
PS-520X | $92,000 | 7 months | ATEX Zone 2 |
PS-530F | $85,000 | 6 months | EHEDG Certified |
Cost Savings Analysis:
? Labor Reduction: - Manual: 3 operators → Automated: 0.5 FTE - Savings: $42,000/year ? Material Savings: - Cap damage reduction: $15,000/year - Leakage waste elimination: $28,000/year
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021