Shanghai Guangzhi’s emulsion filler achieves ±0.2% accuracy for 20-30L cans. Viscosity-adaptive filling, torque capping & CIP system. FDA/CE compliant.
Shanghai Guangzhi Automation’s Emulsion Can Filling & Capping System masters the packaging of high-viscosity creams, lotions, and industrial emulsions (5,000-100,000 cP) into 20-30L cans. Integrating servo-piston metering (±0.2% accuracy), viscosity-adaptive flow control, and hermetic sealing, it delivers 15 cans/hour while eliminating product waste and ensuring GMP compliance.
1. Intelligent Viscosity Handling
Adaptive Piston-Auger Hybrid:
Handles viscosity range: 5,000–100,000 cP
Real-time shear rate control (50–5,000 s?1)
Thermal Management:
Heated hopper (20–60°C) for temperature-sensitive emulsions
±1°C stability via PID control
2. Precision Metering & Sealing
| Component | Technology | Performance |
|---|---|---|
| Filling | Servo-driven piston + Coriolis feedback | ±0.2% volumetric accuracy |
| Capping | Servo torque control (5–50 N·m) | ±2% torque accuracy |
| Anti-Drip System | Needle-valve retraction + air knife | Residual ≤0.1ml |
3. Sanitary Industrial Design
GMP Construction:
316L stainless steel contact surfaces
Radiused corners (R≥10mm)
Sloped drainage (3°)
CIP/SIP Ready:
4-nozzle spray ball system
<8 min cleaning validation
| Parameter | Specification |
|---|---|
| Filling Range | 20–30L (±0.2%) |
| Viscosity Range | 5,000–100,000 cP |
| Throughput | 15 cans/hour |
| Can Compatibility | ?250–350mm × H400–600mm |
| Cap Types | Lever lid/screw cap (70–120mm ?) |
| Power Supply | 380V/50Hz, 5.5kW |
| Air Consumption | 80 L/min @ 0.6MPa |
| CIP Cycle Time | <8 min (acid/alkali rinse) |
| Footprint (L×W×H) | 2800×1600×2200mm |
| Emulsion Type | Specialized Feature |
|---|---|
| Silicone Creams | Anti-foaming pulsed filling |
| O/W Lotions | Low-shear nozzle (≤500 s?1) |
| Industrial Greases | Heated auger (60°C) + deaeration |
| Pharmaceutical Gels | Aseptic cold-fill option |
10" Color HMI with Recipe Cloud
Viscosity/temperature profiles for 100+ formulations
Real-time OEE monitoring:
Fill accuracy tracking
Cap torque analytics
Predictive maintenance alerts
Industry 4.0 Integration
OPC UA for ERP/MES connectivity
Blockchain batch tracing (raw material to can)
Remote diagnostics via IIoT gateway
L'Oréal Contract Manufacturer (France):
Challenge: 4% overfill in 25L anti-aging creams
Solution: Coriolis feedback + viscosity compensation
Results:
? 99.8% fill accuracy
? Zero capping defects
? ROI in 7 months
Certifications:
FDA 21 CFR 210/211
CE Machinery Directive
ISO 22716 (Cosmetic GMP)
EHEDG EL Class I
Critical Upgrades:
| Option | Function |
|---|---|
| Nitrogen Blanketing | O? <0.1% for oxidation-sensitive formulas |
| In-line Homogenizer | Prevents phase separation |
| Vision Inspection | Fill level/cap alignment verification |
| AR Maintenance Guide | HoloLens-assisted servicing |
24/7 Global Response:
Remote troubleshooting via VPN
Critical Spares Dispatch:
Precision pistons
Torque sensors
Sanitary gaskets
Global delivery ≤48h from Shanghai/Paris/Chicago hubs
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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