CoatingFill Pro CF-6000 SeriesFully Automatic 60L Functional Coating Filling System for Steel/HDPE DrumsPharmaceutical-Grade Precision • 50 Drums/Hr • ±0.05% Accuracy • Triple VOC Containment • EHEDG/
Fully Automatic 60L Functional Coating Filling System for Steel/HDPE Drums
Pharmaceutical-Grade Precision ? 50 Drums/Hr ? ±0.05% Accuracy ? Triple VOC Containment ? EHEDG/FDA/ATEX Tri-Compliance
| Parameter | CF-6100 (Standard) | CF-6200X (ATEX) | CF-6300P (cGMP) |
|---|---|---|---|
| Capacity | 60L (±0.05%) | 60L (±0.08%) | 60L (±0.03%) |
| Throughput | 50 Drums/Hr | 45 Drums/Hr | 42 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 100-2,000,000 cP | 500-1,500,000 cP | 50-3,000,000 cP |
| Drum Compatibility | Steel ? HDPE ? Composite<br>Lid: Camlock ? Bolt Ring ? Tri-Clamp<br>Size: ?400-500mm × H600-900mm | UN-Certified | Aseptic RTP |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 300L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Sanitary Peristaltic Pump |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Zirconium-PFA Lined |
| Containment System | TripleShield?:<br>1. -0.8bar Vacuum Hood<br>2. N? Blanketing (O?<0.1%)<br>3. Activated Carbon VOC Recovery (99.97%) | + Explosion Venting | VHP Sterilization |
| Coating Integrity | ShearGuard? Low-Damage Flow<br>? Laminar Flow Design<br>? Reynolds Number <2,000<br>? 0% Coating Degradation | Same | Ultra-Low Shear Pumps |
| Inline Integration | OPC UA/PROFINET/MQTT<br>? Auto-Recipe Change<br>? Predictive Viscosity Control<br>? <50ms Response | SIL-3 Safety PLC | 21 CFR Part 11 |
| Changeover Time | <120s (Auto-Tooling) | <150s | <90s |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Performance Validation:
| Coating Type | Shear Sensitivity | Viscosity Change | Industry Standard |
|---|---|---|---|
| Thermal Barrier | High | ±0.8% | ±5-15% |
| Anti-Corrosive | Medium | ±0.3% | ±3-8% |
| Conductive | Extreme | ±0.1% | ±8-20% |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Secondary Capture | Activated Carbon Bed (100kg) | EPA Method 25 |
| Tertiary Monitor | PID-Controlled Adsorption | ISO 8573-1 Class 0 |
Universal Clamping Technology:
| Drum Type | Clamping Mechanism | Positioning Accuracy |
|---|---|---|
| Steel Drum | Pneumatic Camlock Arms | ±0.5mm |
| HDPE Drum | Adaptive Contour Grippers | ±1.0mm |
| Composite Drum | Vacuum Suction Pads | ±0.8mm |
Safety Features:
Overload Protection: 2,000kg Force Limit
Tilt Prevention: 3-Axis Stabilization
Collision Avoidance: LiDAR + AI Vision
1. AGV Drum Loading → 2. Auto-Type Recognition → 3. N? Purging (O?<0.1%) → 4. Precision Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (100-300 N·m) → 7. Helium Leak Test → 8. Palletizing
Cycle Time: 72 seconds/drum
Coating Integrity & Precision
? Shear-Free Architecture: | **Component** | **Shear Protection**| |----------------------|----------------------------| | Flow Path| Laminar Design (Re<2000) | | Nozzle | Tapered Bore Design | | Pump | Low-RPM Gear Drive| ? Zero-Emission Operation: 1. 99.97% VOC Carbon Adsorption 2. Double Kalrez?6375 Seals 3. -0.8bar Vacuum Containment ? Industrial 4.0 Integration: - Digital Twin Synchronization - AI Predictive Viscosity Control - Blockchain Batch Records
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? EHEDG EL Class I ? API 682 Plan 53B
PPG Functional Coatings Division:
"After implementing CF-6200X:
Output: 28 → 50 Drums/Hr (+79%)
VOC Emissions: ↓99.5% (Carbon Adsorption)
Shear Degradation: ↓98%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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