DualSafe DS-5000 SeriesFully Automatic Dual-Head Storage Line for Dilute Coatings & Release AgentsPharmaceutical-Grade Precision • 80 Drums/Hr • ±0.05% Accuracy • ATEX Zone 1 • Zero-VOC OperationC
Fully Automatic Dual-Head Storage Line for Dilute Coatings & Release Agents
Pharmaceutical-Grade Precision ? 80 Drums/Hr ? ±0.05% Accuracy ? ATEX Zone 1 ? Zero-VOC Operation
| Parameter | DS-5100 (Standard) | DS-5200X (ATEX) | DS-5300P (cGMP) |
|---|---|---|---|
| Capacity | 10-30L (±0.05%) | 10-30L (±0.08%) | 10-30L (±0.03%) |
| Throughput | 80 Drums/Hr | 75 Drums/Hr | 70 Drums/Hr |
| Synchronization | AI-Powered Head Sync<br>Variance: <0.02%<br>Response: <20ms | SIL-3 Certified | Pharma Data Integrity |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 5-50,000 cP | 10-30,000 cP | 1-100,000 cP |
| Filling Technology | Coriolis Mass Flow + Peristaltic Pump<br>Flow Rate: 120L/min/Head | ATEX Diaphragm Pump | Sanitary Peristaltic (FDA) |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Glass-Lined Path |
| VOC Containment | TripleLock? System:<br>1. -0.8bar Vacuum Hood<br>2. N? Blanketing (O?<0.1%)<br>3. Carbon Adsorption (99.98%) | + Explosion Venting | VHP Sterilization |
| Container Handling | Robotic AGV Palletizing<br>±0.5mm Positioning<br>1,000kg Payload | Ex ia AGV System | Cleanroom AGV |
| Changeover Time | <45s (Auto-Tooling) | <60s | <30s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 20kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1/21 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Viscosity | Head 1 Accuracy | Head 2 Accuracy | Variance |
|---|---|---|---|---|
| Silicone Release Agent | 300 cP | ±0.03% | ±0.04% | 0.01% |
| Water-Based Coating | 150 cP | ±0.02% | ±0.02% | 0.00% |
| PTFE Spray | 800 cP | ±0.05% | ±0.06% | 0.02% |
| Layer | Technology | Certification |
|---|---|---|
| Primary Seal | Double Mechanical Seal | API 682 Plan 53B |
| Secondary Capture | Activated Carbon Bed (50kg) | EPA Method 25 |
| Tertiary Monitor | PID-Controlled Adsorption | ISO 8573-1 Class 0 |
Smart Factory Architecture:
IIoT Features:
Predictive Maintenance:
| Component | Monitoring Parameter | Alert Threshold |
|---|---|---|
| Pump Vibration | 3-Axis Accelerometer | >4.0mm/s RMS |
| Seal Wear | Friction Torque Sensor | >8N·m |
Quality Sentinel:
| Defect | AI Action |
|---|---|
| Density Shift >0.3% | Flow Calibration |
| VOC Spike >1ppm | System Shutdown |
| Subsystem | DS-5100 (Standard) | DS-5200X (ATEX) |
|---|---|---|
| Filling Heads | 2× Peristaltic Pumps | ATEX Diaphragm Pumps |
| Flow Meters | Coriolis (0.02% Accuracy) | ATEX Certified Coriolis |
| Robotic Arms | 6-Axis Collaborative Robots | Ex ia Certified Robots |
| Control System | Siemens S7-1500 PLC + IoT Edge | SIL-3 Safety PLC |
Material Science:
Hazardous Environment Compatibility:
| Component | Material | Chemical Resistance |
|---|---|---|
| Fluid Path | Zirconium Alloy | HCl ? MEK ? Silicones |
| Seals | Kalrez?6375 | -50°C to 327°C |
| Sensors | Epoxy-Encapsulated | IP69K Washdown |
1. AGV Pallet Infeed → 2. Robotic Lid Removal → 3. Nitrogen Purging (O?<0.1%) → 4. Dual-Head Filling (±0.05%) → 5. Vacuum Nozzle Retract → 6. Laser Coding → 7. Helium Leak Test → 8. AGV Palletizing
Cycle Time: 45 seconds/drum
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? IECEx IEC 60079-0/11/31 ? ISO 14644-1 Class 5
Henkel Industrial Solutions:
"After implementing DS-5200X:
Output: 40 → 80 Drums/Hr (+100%)
VOC Emissions: ↓99.98% (Carbon Adsorption)
Accuracy: ±0.2% → ±0.04%
ROI Period: 7 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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