Efficiency Filling Machine for Laundry Detergent Chemical in Pail With Capping

GZM-25H Automatic Liquid Pail Filling Machine with Touch Screen, Explosion-Proof, Safe, and Environmentally Friendly

Overview

The GZM-25H is a state-of-the-art automatic liquid pail filling machine designed for hazardous environments and chemical solvents. It features a touchscreen interface, explosion-proof construction, and eco-friendly operation, ensuring safety, precision, and efficiency in industrial settings like chemical plants, petrochemical facilities, and pharmaceutical manufacturing.

Key Features

1. Explosion-Proof Design (ATEX/IECEx Certified)

• Hazardous Area Compliance: Rated for Class I, Division 1, Group D (ATEX Zone 1/21).

• Spark-Proof Components: Intrinsically safe electrical systems prevent ignition risks.

• Stainless Steel Construction: 304/316L grade for corrosion resistance and longevity.

2. Touchscreen HMI (Human-Machine Interface)

• Intuitive Operation: Easy programming for fill volumes, lid types, and batch parameters.

• Batch Memory: Store settings for multiple products or pail sizes (e.g., 5L, 15L, 25L).

• Multilingual Support: Customizable languages for global use.

3. Precision Filling Technology

• Volumetric/Gravimetric Accuracy: ±0.5% accuracy for liquids, solvents, or hazardous chemicals.

• Adjustable Flow Control: Prevents splashing, foaming, or vapor emission during filling.

• Nozzle Options: Anti-clog, self-venting nozzles for viscous or volatile liquids.

4. Safety & Environmental Protection

• Vacuum/Nitrogen Blanketing (Optional): Minimizes vapor buildup and reduces emissions.

• Drip Trays & Containment: Captures spills for easy cleanup and environmental safety.

• ATEX/IECEx Compliance: Ensures safe operation in explosive atmospheres.

5. Integrated Lid Sealing (Optional)

• Automatic Crown Lid Application: Picks and seals lids onto filled pails.

• Sealed Lids: Leak-proof storage for safe transport and reduced contamination risks.

6. Eco-Friendly Operation

• Low Energy Consumption: Energy-efficient motors and components reduce carbon footprint.

• Recyclable Materials: Stainless steel and modular design promote sustainability.

• Vapor Recovery Systems (Optional): Capture and recycle volatile organic compounds (VOCs).

7. Automation & Integration

• Conveyor System: Seamlessly connects with upstream/downstream equipment (e.g., labeling, palletizing).

• Remote Monitoring (Optional): IoT-enabled diagnostics for real-time performance tracking.

• Customizable Output: Integrates with labeling machines, weighing scales, or data logging systems.

Technical Specifications

• Filling Range: 5–25 liters per pail (adjustable in 0.1L increments).

• Speed: Up to 600 pails/hour (depending on pail size and liquid viscosity).

• Accuracy: ±0.5% of target volume.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Safety Rating: IP65 (dust and water resistant).

• Explosion-Proof Rating: ATEX II 3D / IECEx ia IIB T4.

Operation Steps

1. Empty Pail Feeding: Automated conveyor transports empty pails to the filling station.

2. Pre-Weighing (Optional): Checks pail weight before filling begins.

3. Filling: Dispense liquid at controlled flow rates, monitored by load cells or flow meters.

4. Post-Weighing (Optional): Verifies final weight for quality control.

5. Discharge: Filled pails move downstream for labeling, capping, or palletizing.

Applications

• Chemical Solvents: Acetic acid, ethanol, isopropanol, toluene, etc.

• Petrochemical Products: Fuels, oils, and hydrocarbons.

• Industrial Chemicals: Acids, bases, adhesives, and specialty fluids.

• Pharmaceuticals: Solvents and intermediates requiring hazardous area compliance.

Benefits

1. Safety First: Explosion-proof design ensures compliance with hazardous area regulations.

2. High Accuracy: Precision filling minimizes product waste and ensures consistent batches.

3. Efficiency: High-speed operation (up to 600 pails/hour) with automated workflows.

4. User-Friendly: Touchscreen interface simplifies operation and reduces training time.

5. Eco-Friendly: Low energy consumption and optional vapor recovery systems reduce environmental impact.

6. Scalability: Easily integrates with larger production lines for automated workflows.

Why Choose GZM-25H?

The GZM-25H combines explosion-proof safety, precision filling, and eco-friendly operation into a single, user-friendly solution. Its advanced automation, compliance with ATEX/IECEx standards, and versatility make it perfect for hazardous environments and industries demanding safety, efficiency, and sustainability. Contact us for a customized quote or demo!