1-5L Fully Automatic Packaging and Labeling System for Laundry Detergents

Overview

GLZON’s 1-5L Fully Automatic Packaging and Labeling System is designed for high-speed, precise filling and labeling of laundry detergents in 1–5L bottles. This integrated solution combines advanced servo-driven filling, capping, and labeling technologies to ensure efficient, error-free production. Ideal for liquid, gel, or powdered detergents, the system meets hygiene, accuracy, and throughput requirements for modern packaging lines.

Key Features

1. High-Speed Automation

• Filling Range: 1–5L per bottle (customizable for other volumes).

• Throughput: Up to 60–80 bottles/minute (depending on product viscosity and container size).

• Servo-Driven Filling: Precise volumetric or gravimetric filling with ±0.2% accuracy.

2. Versatile Filling Options

• Liquid & Gel Handling: Suitable for thin liquids, thick gels, and suspensions.

• Powder Dispensing (Optional): Integrated auger filler for powdered detergents.

• Foam Control: Vacuum filling or anti-foam nozzles to prevent overflow.

3. Integrated Capping & Labeling

• Automated Capping: Screw-on or press-on capping modules for plastic or aluminum closures.

• Pressure-Sensitive Labeling: Servo-controlled label applicator for front/back labels, barcodes, and expiration dates.

• Tamper-Evident Seals (Optional): Applied automatically for security and compliance.

4. Precision and Reliability

• Weight-Based Filling: Load cells ensure accurate filling by weight (±1g tolerance).

• Level Sensors: Prevent overfilling and ensure consistent fill levels.

• No-Drip Valves: Eliminate drips and spills during and after filling.

5. Hygiene and Safety

• Stainless Steel Construction: 316L stainless steel contact parts for corrosion resistance and easy cleaning.

• IP65/IP67 Ratings: Dust and washdown protection for harsh environments.

• ATEX/IECEx Compliance: Safe for flammable or explosive atmospheres (e.g., solvent-based detergents).

6. User-Friendly Operation

• Touchscreen HMI: Intuitive interface for recipe storage, batch management, and real-time monitoring.

• Quick Changeovers: Tool-free nozzle and capping head adjustments for different bottle sizes.

• Remote Access & Data Logging: Ethernet/USB connectivity for integration with MES/ERP systems.

Operation Steps

1. Bottle Loading: Manual or automated loading via conveyor.

2. Filling: Servo-controlled filling by weight or volume, with foam detection and control.

3. Capping: Automatic screw-on or press-on capping with torque control.

4. Labeling: Front/back label application, barcode printing, and tamper seals (if required).

5. Discharge: Filled and labeled bottles exit to packing stations or secondary processes (e.g., shrink wrapping).

Optional Features

• Vacuum Filling: For foam-prone products to reduce air bubbles.

• Inline Mixing/Agitation: Homogenize products during filling (e.g., suspensions).

• Nitrogen Blanketing: Prevents oxidation in sensitive formulations.

• Vision System: Inspects fill levels, cap tightness, and label placement.

• Robotic Palletizing: Automates end-of-line packing for larger batches.

Benefits of GLZON’s System

1. Efficiency: High-speed filling and labeling reduce labor costs and increase throughput.

2. Accuracy: Gravimetric filling and servo control ensure precise dosing every time.

3. Flexibility: Easily adapts to different bottle sizes, cap types, and product formulations.

4. Compliance: Meets global standards (GMP, ATEX, OSHA) for detergent and chemical packaging.

5. Low Maintenance: Durable design with quick-change components minimizes downtime.

Why Choose GLZON?

GLZON’s 1-5L Packaging and Labeling System delivers a seamless, automated solution for laundry detergent manufacturers. Whether you’re producing liquid, gel, or powdered products, our system ensures consistency, reliability, and scalability for growing businesses.

Contact GLZON today for a customized packaging solution tailored to your needs!